SUNPRO SP410-108M10 Manuale utente

SUNPRO PV MODULES INSTALLATION MANUAL

玉环尚博太阳能光伏组件安装手册

Regular Single Glass Modules

常规单玻组件

YuHuan Sunpro Power Co., Ltd.

玉环尚博能源有限公司

Qinggang Technological lnd.Zon,317606 Yuhuan,Zhejiang Province,China

地址：浙江省玉环市清港工业产业集聚集区

Tel ：+86 576 8073 0906

E-mail ：tech@sunpropower.com

The types are used for the manual:

SP410-108M10

SP415-108M10

SP450-120M10

SP455-120M10

SP460-120M10

SP540-144M10

SP545-144M10

SP550-144M10

SP380-120M

SP450-144M

SP600-120M12

SP605-120M12

文件编号 Document No. ：SP-WI-JS-010

DOCUMENT COUNTERSIGN

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Product Technology

Department

产品技术部

Quality Department

质量部

Marketing Center

营销中心

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DOCUMENT NO.

文件编号

SP/WI-JS-010

COMPILER

编制

EDITION

版本

REVIEWER

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EFFECTIVE DATE

生效日期

2020.6. 1

APPROVER

批准

文件编号 Document No. ：SP/WI-JS-010

REGULAR SINGLE-GLASS MODULES INSTALLATION MANUAL

1 INTRODUCTION FOR USER MANUAL ..................................................................................................... - 1 -

1.1、DISCLAIMER 免责申明........................................................................................................................................ - 1 -

1.2、LIMITATION OF LIABILITY 责任范围................................................................................................................... - 1 -

2 SAFETY PRECAUTIONS ........................................................................................................................................- 2 -

2.1、WARNING 警告................................................................................................................................................... - 2 -

2.2、GENERAL SAFETY 通用安全................................................................................................................................ - 2 -

2.3、HANDLING SAFETY 操作安全............................................................................................................................. - 3 -

3 UNLOAD/TRANSPROTATION/ STORAGE .......................................................................................- 4 -

3.1、MAKERS ON OUTER PACKAGING 包装标示说明............................................................................................... - 5 -

3.2、UNLOADING WARNNING 卸货注意事项........................................................................................................... - 6 -

3.3、SECONDARY TRANSPORT AND WARNING 二次运输及注意事项..................................................................... - 7 -

3.4、STORAGE 存储.................................................................................................................................................... - 8 -

4 UNPACKING SAFETY .............................................................................................................................................- 8 -

5 INSTALLATION ................................................................................................................................................................- 10 -

5.1、INSTALLATION SAFETY 安装安全..................................................................................................................... - 10 -

5.2、ENVIRONMENT CONDITIONS AND SITE SELECTION 环境条件与安装地址选择............................................ - 12 -

5.3、TILT ANGLE OF INSTALLATION 光伏组件安装倾角......................................................................................... - 14 -

5.4、INSTALLATION REQUIREMENTS FOR BIFACIAL CELLS MODULE 双面电池组件安装要求............................. - 16 -

5.5、INSTALLATION METHOD 安装方法.................................................................................................................. - 17 -

5.5.1 MECHANICAL INSTALLATION AND WARNING 机械安装及注意事项...................................................................... - 17 -

5.5.2 ELECTRICAL INSTALLATION 电气安装.......................................................................................................................... - 24 -

6 MODULE MAINTENANCE ............................................................................................................................... - 31 -

6.1、PANEL VISUAL INSPECTION AND REPLACEMENT 组件外观检查和替换........................................................ - 31 -

6.2、CONNECTOR AND CABLE INSPECTION 连接器和线缆检查............................................................................. - 33 -

6.3、CLEANING 清洗................................................................................................................................................. - 33 -

6.3.1 MODULE INSPECTION AFTER CLEANING 清洗后组件检查.......................................................................................- 34 -

6.3.2 TROUBLESHOOTING 故障排查......................................................................................................................................- 35 -

- 1 - 文件编号 Document No. ：SP/WI-JS-010

1 INTRODUCTION FOR USER MANUAL

This general manual applies to the installation, maintenance and use of the single glass Solar modules

manufactured by YuHuan Sunpro Power Co. , Ltd . ( hereinafter referred to as “ YuHuan Sunpro Solar” ) . Failure to

follow these instructions could result in personal injury or property damage.

本手册适用于玉环尚博能源有限公司 (以下简称玉环尚博)生产的单玻系列太阳能组件的安装、维护和使用。

如果不遵守，将可能导致人员伤亡或财产损失。

Installation and operation of PV modules requires professional skills and should only be performed by

qualified professionals. Please read the “ Safety and Installation Instructions” carefully before using and operating

the modules.

安装和操作太阳能组件需要专业的技能，只有专业人员才可以从事该项工作。请在使用和操作组件之前仔细阅

读安全和安装说明。

The word “ module” or “ PV module” used in this manual refers to one or more single glass Solar modules.

Please keep this manual for future reference.

本手册中的“组件”或“PV组件”指的是一个或多个单玻系列太阳能组件。请保留此说明书以供将来参考。

1.1 DISCLAIMER

1、Yuhuan Sunpro Power Co., Ltd reserves the rights to change this User Manual without prior notice.

Please refer to our product lists and documents published on our website at: https: /www. sunpropower. com as

these lists are updated on a regular basis.

玉环尚博能源有限公司保留在没有预先通知的情况下变更本安装手册的权利，最新版请参考玉环尚博网站

(https://www.sunpropower.com) 上的产品和文件资料。

2、In the event of any inconsistency among different language versions of this document, the Chinese

version shall prevail.

如果本手册的不同语言版本有描述不一致的情况，以中文版为准。

3、Failure of the customer to follow the requirements outlined in this Manual during the installation of the

module will result in the invalidity of product' s limited warranty.

客户在安装组件过程中未按照本手册中所列出的要求操作，会导致提供给客户的产品有限质保失效。

4、YuHuan Sunpro Solar is not responsible for any infringement of third party patents or any other rights

arising from the use of Solar PV modules.

使用太阳能光伏组件过程中所产生侵犯第三方专利权或任何其他权利，玉环尚博概不负责。

5、The information in this manual is based on YuHuan Sunpro Solar’ s knowledge and experience and is

believed to be reliable, but such information including product specification ( without limitations) and suggestions

Do not constitute a warranty, expresses or implied.

本手册的信息基于玉环尚博的被认为是可靠的知识和经验，但是包括但不限于如下的产品规格的这些信息和相

关的建议并不构成任何保证条款，无论明示的或隐含的。

1.2 LIMITATION OF LIABILITY

YuHuan Sunpro is not responsible for any form of damage, including but not limited to module operation and

system installation error, and personnel injury, hurt, and property loss resulting from failure to follow the

instructions in this Manual.

玉环尚博不为任何形式的伤害负责，包括但不限于组件操作、系统安装失误以及未按照本手册的指示产生的身

体伤害、受伤和财产损失负责。

- 2 - 文件编号 Document No. ：SP/WI-JS-010

2 SAFETY PRECAUTIONS

2.1 WARNING

Before attempting to install, wire, operate and/or service the module and other electrical equipment, all

instructions should be read and understood. Direct current ( DC) is generated when the battery surface of the

module is exposed to direct sunlight or other light sources, and direct contact with the live parts of the module,

such as terminals, may result in death of personnel whether connected to the module or not.

对组件进行安装、接线、操作或维护前，应阅读并理解所有安全细则。当组件电池面直接暴露在阳光或其他光

源下时，会产生直流电(DC) ，无论是否连接组件，直接接触组件带电部分，例如接线端子等，将可能导致人员伤亡。

2.2 GENERAL SAFETY

YuHuan Sunpro Power Solar modules are designed to meet the requirements of IEC 6 1 2 1 5 and IEC 6 1 73 0 ,

application class A. Modules rated for use in this application class may be used in system operating at greater

than 5 0 V DC or 2 4 0 W , where general contact access is anticipated. Modules qualified for safety through IEC

6 1 7 3 0 - 1 and IEC 6 1 7 3 0 - 2 and within this application class are considered to meet the requirements for safety

class II equipment.

玉环尚博的单玻组件设计符合国际IEC61215和IEC61730标准，其应用等级评级为A类；组件可用于公众可能

接触的、大于直流50V或240W以上的系统。并且组件通过了IEC61730- 1和IEC61730-2两部分，满足安全II类的要

求。

(1)All installation work must comply with the local codes and the relevant international electrical standards.

所有的安装工作必须完全遵守当地法规和相应的国际电气标准。

(2)YuHuan Sunpro Solar recommends that PV module installation is conducted by personnel who have

been professionally trained in PV system installation. Operation by personnel who are not familiar with the

relevant safety procedures will be very dangerous.

建议由经过光伏系统安装专业培训的人员进行安装。如由不熟悉相应安全程序的人员操作将会非常危险。

(3)Do not allow unauthorized persons to access the installation area or module storage area.

不允许未经授权的人员接近安装区域或者组件仓储区域。

(4)Protective clothing ( non- slip gloves, clothes, etc. ) must be worn during installation to prevent direct

contact with 30 V DC or greater, and to protect hands from sharp edges.

使用恰当的防护措施(防滑手套、工作服等)以避免安装人员与30V直流或更高电压直接接触，同时避免在安

装过程中手直接与组件锋利的边缘接触。

(5)Prior to installation, remove all metallic jewelry to prevent accidental exposure to live circuits.

安装时请不要佩戴金属饰物，以免戳穿组件，引起触电危险。

(6)When installing modules in light rain, morning dew, take appropriate measures to prevent water ingress

into the connectors, f. e. using connector endcaps.

如果在阴雨、晨雾的天气安装，需采取适当的措施避免水浸入连接器。

(7)Use electrically insulated tools to reduce the risk of electric shock.

请使用绝缘工具以降低触电的风险。

(8)Do not use or install broken modules.

不要使用或安装已损坏的组件。

(9)External or artificially concentrated sunlight shall not be directed onto the front or back face of the PV

module.

外部或人为聚焦的阳光不得直射到光伏组件的正面或背面。

(10 )Do not contact module surface if the front or rear glass is broken. This may cause electric shock.

如果在表面玻璃损坏或背板磨损的情况下接触组件的表面或边框可能会引起触电。

(1 1 )Do not attempt to repair, disassemble or move any part of the PV module. The module does not

contain any reusable parts.

不要试图修复、拆解或移动组件中的任何部分，组件内没有用户可二次利用的元件。

(1 2 )Do not connect or disconnect the module when it is energized or connected with an external power

supply. 当组件有电流或外部电流出现时，不得连接或断开组件。

2.3 HANDLING SAFETY

(1)Do not stand, walk on or lean on the module directly.

禁止直接在包装或组件上站立、踩踏、行走或跳跃。

(2)Do not damage or scratch the front or backside surfaces of the module.

请不要损坏或划伤组件的玻璃和背板面。

(3)Do not drag. Scratch, bend the output cable with force or with too tight connection. The insulation of

output cable can break and may result in electricity leakage or shock.

请不要拉扯、划伤、用力弯折或过紧安装输出线缆，否则线缆的绝缘部分会被损坏导致电流泄露或触电。

(4)If there is an open fire, please extinguish it with a dry powder extinguisher after disconnecting the power

supply, can not use liquid such as water to extinguish the fire.

如有明火请在断开电源后用干粉灭火器扑灭,不可用水等液体扑灭。

(5)Do not install or handle modules when they are wet or during periods of high wind.

请不要在潮湿或者大风期间安装或处理组件。

(6)At the installation site, take care to keep modules and in particular their electrical contacts, clean and

dry before installation. If connector cables are left in damp conditions then the contacts may corrode. Any module

with corroded contacts should not be used.

在安装现场，请保持组件电器元件的清洁与干燥。如果线缆插头在潮湿条件下互相接触，会被腐蚀。任何被

腐蚀的组件都不能被使用。

(7)Please Do not loosen, unscrew or peel the PV module bolts and frame glue. This may lead to a

reduction of the module’ s load rating and potential damage from a fall.

请不要松动、拧下、剥离，光伏组件的螺丝或边框胶，有可能导致组件载荷下降，甚至掉落。

(8)Do not drop PV modules or allow objects to fall down on the PV modules.

请不要让物体直击组件或物体直接掉落在组件上。

(9)Do not touch the terminal box or the ends of the output cables ( connectors) with bare hands under

sunlight, regardless of whether the PV module is connected to or disconnected from the system .

在阳光下，请不要在没有任何保护的情况下用手直接触摸组件的接线盒、连接器、线缆等带电体，无论光伏

组件是否与系统连接。

(10)Do not discard the modules at will; special recycling is required. 禁止组件随意丢弃，需要专门回收。

- 3 - 文件编号 Document No. ：SP/WI-JS-010

- 4 - 文件编号 Document No. ：SP/WI-JS-010

3 UNLOAD/ TRANSPROTATION/ STORAGE

Precautions and general safety rules:

预防措施和通用安全细则：

(1)Modules should be stored in a dry and ventilated environment to avoid direct sunlight and moisture and

extra precautions should be taken to prevent connectors from being exposed to moisture or sunlight, like using

connector endcaps.

应将组件储存在干燥且通风的环境中，同时需要采取措施避免连接器暴露在潮湿或者阳光下，比如使用连接

器端帽。

(2)The modules should be stored in the original Sunpro Solar package before installation. Protect the

package from damage. Unpack the modules as per the recommended unpacking procedures. The whole process

of unpacking, transport and storing should be handled with care.

尚博组件在安装前应存储在原包装箱内，请保护好包装不要使其受损。按照建议的拆包步骤打开组件包装。

打开、运输和存储过程需小心操作。

(3)Before installation, ensure that all modules and electrical contacts are clean and dry。

安装前，确保所有组件和电气接触都是干净和干燥的。

(4)Unpacking must be carried out by two or more persons at the same time.

拆包时，必须由2个或2个以上人员同时操作。

(5)Handling the modules requires two or more people with nonslip gloves and both hands.

搬运组件时应由2个或以上的人带防滑手套同时双手手持组件搬运。

(6)Do not lift modules by their wires or junction box.

禁止拉扯组件的导线或接线盒来搬运组件。

(7)Do not handle the modules over-head or stack the modules .

禁止头顶组件搬运；禁止堆叠组件。

(8)Do not place excessive loads on the module or twist the module.

禁止在组件上施加过度的载荷或扭曲组件。

(9)Do not drop or place objects ( such as tools) on the modules.

禁止掉落或堆放物品 (如安装工具) 在组件上。

(1 0 )Do not put the modules in a place that is not supported or stable.

禁止将组件置于无可靠支撑或未固定的环境下。

(11)Do not allow the modules to come in contact with sharp- pointed objectives to prevent them from

scratches, avoiding a direct impact on the safety of modules.

禁止组件与尖锐物接触，划痕，以免直接影响组件的安全性。

(12 )Do not expose the modules and its connectors to any chemical substance ( e. g. oil, lubricant, pesticide,

etc.).

禁止将组件或者其电气接口暴露在化学物质下 (比如油，润滑剂，杀虫剂等) 。

(1 3 )Before the secondary transportation vehicle is started, it should be bundled with net ropes. The rope

should be fastened to prevent damage to the modules during the transportation. The speed of the vehicle carrying

the modules should be ≤5 km/h.

在二次搬运车辆启动前，应采用网绳捆绑，绳索应系牢，严防组件在运输过程左右晃动造成损坏：搬运组件

车辆行驶速度宜≤5公里/小时。

(1 4 )Each individual module has a unique serial number laminated behind the glass and another

permanently attached to the back- sheet of the module, The last one is on the aluminum frame on the side of the

module. Note all serial numbers in an installation for your future records.

每个单独的组件在玻璃后面都有一个唯一的序列号，另一个永久连接到组件的背板上,最后一个在组件侧面铝框上。

记下安装中的所有序列号以备将来记录。

3.1 MAKERS ON OUTER PACKAGING

3. 1. 1 Need both hands to handle it carefully.

需要双手小心操作

3. 1.2 Uninstalled modules must be kept dry, not

expose to rain or moisture.

禁止未安装的组件淋雨或者受潮

3. 1.3 M

纸箱中的组件为易碎物品，

搬运时应小心轻放

3. 1.4 T p g g p p g .

包装在运输时应竖直向上

3. 1.5 D

p p g .

堆叠组件时请勿超过外包装箱上印刷标志的最高层数限

制 (最多堆码2层)

禁止在包装箱和组件上面踩踏

3. 1.8 O y p g . M p y.

一块组件至少需由2个人同时搬运，组件是竖直放置

- 5 - 文件编号 Document No. ：SP/WI-JS-010

odules in carton are fra ile which must be

handled with care.

3. 1.6 M

he acka in must be trans orted u ri ht

ne module shall be handled b at least two ersons

o not ste on the acka e and module

to ether odules are laced verticall

odules shall be stacked as re uired not

exceeding the maximum number of layers printed on

the outer packaging. (no more than two layers).

- 6 - 文件编号 Document No. ：SP/WI-JS-010

3.2 UNLOADING WARNNING

3.2. 1 Use a suitable lifting fixture to handle, no more

than 2 pallets of modules. Before lifting, check whether

the tray and the carton are damaged and whether the

hoisting ropes are strong and firm. Two people shall

support at the two sides of the righting carton gently to

place it on the relatively flat position of the project site.

使用合理的吊装治具，吊装一次性最多允许2托组件。

吊装前应确认托盘和纸箱是否有破损及吊装的绳索是否

结实、牢固。吊装快着地时，两人一人一边扶正纸箱轻

轻放在项目地相对平坦的位置上。

3.2.2 Use a forklift to remove the module pallets from

the truck.

请使用叉车将组件从货车上卸下来。

3.2.3 P

将组件放置于水平地面上。

3.2.4 D

禁止在项目地将组件堆码。

3.2.5 S

将组件放置在通风干燥处。

y p .

3. 2.6 Cover the module with waterproof material to

prevent it from moisture.

使用遮雨布盖住组件，防止组件受潮。

o not stack the modules at the ro ect site

p j .

ut the modules on level round

tore the module in a dr and ventilated lace

- 7 - 文件编号 Document No. ：SP/WI-JS-010

3 .3 SECONDARY TRANSPORT AND WARNING

3.3. 1 Do not remove the original packages if the

modules require long- distance transport or long- term

storage.

如果组件需长途运输或长期存储，请不要拆除原包装。

3.3.2 Packaged products can be transported by land,

sea or air. During transportation, make sure that the

package is fixed securely to the shipping platform

without movement. Do not Stack more than two layers

on truck.

包装完的成品可以通过陆运、海运、或空运进行运输。

在运输过程中：请将包装箱固定在运输平台上，确保包装

不会翻滚。正常卡车运输时，最多2层叠加后运输。 ( 以

陆运为例 )

3.3.3 O y y g y

项目现场托运，只允许 1层运输。

3 .3.4 No transport or handling by pedi-cab or improper

vehicle as shown below.

禁止三轮车，马车或其他不合理车辆转运。

3.3.5 D p

below .

禁止用绳子背组件。

3.3.6 D

o not trans ort the module with ro e as shown

o not carr the modules on the back of one

nl one la er stackin is onl allowed for

transport at the project site.

person as shown below.

禁止单人背组件。

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