Super Systems 9130 Series Manuale utente

SINGLE-LOOP PROGRAMMABLE TEMPERATURE CONTROLLER

SERIES 9130

OPERATIONS MANUAL

Super Systems Inc.

7205 Edington Drive

Cincinnati, OH 45249

513-772-0060

Fax: 513-772-9466

www.supersystems.com

Super Systems, Inc.

Series 9130 Operations Manual Rev G 1

Super Systems Inc.

USA Office

Corporate Headquarters:

7205 Edington Drive

Shipping Address:

7245 Edington Drive

Cincinnati, OH 45249

Phone: (513) 772-0060

http://www.supersystems.com

Super Systems Europe

Unit E, Tyburn Trading Estate,

Ashold Farm Road, Birmingham

B24 9QG

UNITED KINGDOM

Phone: +44 (0) 121 306 5180

http://www.supersystemseurope.com

Super Systems México

Sistemas Superiores Integrales S de RL de CV

Acceso IV No. 31 Int. H Parque Industrial

Benito Juarez

C.P. 76120 Queretaro, Qro.

Phone: +52 442 210 2459

http://www.supersystems.com.mx

Super Systems China

No. 369 XianXia Road

Room 703

Shanghai, CHINA

200336

Phone: +86 21 5206 5701/2

http://www.supersystems.cn

Super Systems India Pvt. Ltd.

A-26 Mezzanine Floor, FIEE Complex,

Okhla Indl. Area, Phase –2

New Delhi, India 110 020

Phone: +91 11 41050097

http://www.supersystemsindia.com

 Super Systems, Inc.
 
Series 9130 Operations Manual Rev G 2 
 
Table of Contents 
INSTALLATION SAFETY REQUIREMENTS------------------------------------------------------------------------------------------------ 5 
CHAPTER 1 - OVERVIEW------------------------------------------------------------------------------------------------------------------------ 8 
MOUNTING------------------------------------------------------------------------------------------------------------------------------------------10 
DIMENSIONAL DRAWINGS -----------------------------------------------------------------------------------------------------------------------11 
12” OPERATOR INTERFACE CUTOUT DIMENSIONS------------------------------------------------------------------------------------------12 
WIRING----------------------------------------------------------------------------------------------------------------------------------------------13 
ELECTRICAL INSTALLATION ---------------------------------------------------------------------------------------------------------------------13 
PIN OUT---------------------------------------------------------------------------------------------------------------------------------------------14 
ANCILLARY ITEMS ---------------------------------------------------------------------------------------------------------------------------------14 
SETUP -----------------------------------------------------------------------------------------------------------------------------------------------15 
ADDITIONAL FEATURES --------------------------------------------------------------------------------------------------------------------------15 
ETHERNET CONNECTIONS-----------------------------------------------------------------------------------------------------------------------15 
INSTRUMENT START-UP -------------------------------------------------------------------------------------------------------------------------16 
FLASH CARD &FLASH CARD READER--------------------------------------------------------------------------------------------------------16 
OPERATOR INTERFACE SCREEN SAVER-------------------------------------------------------------------------------------------------------16 
DEFAULT STATUS SCREEN ----------------------------------------------------------------------------------------------------------------------16 
Display
------------------------------------------------------------------------------------------------------------------------------------------16 
MENU------------------------------------------------------------------------------------------------------------------------------------------------17 
CHART-----------------------------------------------------------------------------------------------------------------------------------------------17 
CHART SUB MENU--------------------------------------------------------------------------------------------------------------------------------18 
RECIPE ----------------------------------------------------------------------------------------------------------------------------------------------19 
LOOPS -----------------------------------------------------------------------------------------------------------------------------------------------20 
ACK (ALARM ACKNOWLEDGE)------------------------------------------------------------------------------------------------------------------21 
DATA LOGGING USING FLASH CARD-----------------------------------------------------------------------------------------------------------21 
CHAPTER 2 - CONFIGURATION -------------------------------------------------------------------------------------------------------------22 
MENU (CONFIGURATION)------------------------------------------------------------------------------------------------------------------------22 
Logs
 ---------------------------------------------------------------------------------------------------------------------------------------------23 
Slave Communications Status
 --------------------------------------------------------------------------------------------------------24 
Load TC/Auxiliary Analog Input
-------------------------------------------------------------------------------------------------------24 
Manual Event Control
 --------------------------------------------------------------------------------------------------------------------24 
Shutdown
--------------------------------------------------------------------------------------------------------------------------------------25 
PID Loop Setup
------------------------------------------------------------------------------------------------------------------------------25 
Recipe Edit
------------------------------------------------------------------------------------------------------------------------------------30 
Load T/C Configuration
 ------------------------------------------------------------------------------------------------------------------31 
Trend Chart Edit
 ----------------------------------------------------------------------------------------------------------------------------31 
Communications Setup
 ------------------------------------------------------------------------------------------------------------------33 
Slave Instrument Setup
------------------------------------------------------------------------------------------------------------------36 
Zone Assignments ----------------------------------------------------------------------------------------------------------------------------38 
Furnace Setup
-------------------------------------------------------------------------------------------------------------------------------39 
Default Wait Limits
 ------------------------------------------------------------------------------------------------------------------------41 
Alarm Setup
----------------------------------------------------------------------------------------------------------------------------------41 
Relay Assignments
 ------------------------------------------------------------------------------------------------------------------------43 
Analog Input Setup
 ------------------------------------------------------------------------------------------------------------------------44 
Analog Output Setup
 ----------------------------------------------------------------------------------------------------------------------47 
Alarm Polarity
 -------------------------------------------------------------------------------------------------------------------------------48 
Event Hold/Reset
---------------------------------------------------------------------------------------------------------------------------48 
Security
 ----------------------------------------------------------------------------------------------------------------------------------------49 
Curve Entry
 -----------------------------------------------------------------------------------------------------------------------------------50 

 Super Systems, Inc.
 
Series 9130 Operations Manual Rev G 3 
 
Alternate PID Setup
 -----------------------------------------------------------------------------------------------------------------------51 
Aux Analog Input Setup
 ------------------------------------------------------------------------------------------------------------------52 
Equipment needed
-------------------------------------------------------------------------------------------------------------------------52 
Calibration
 ------------------------------------------------------------------------------------------------------------------------------------54 
Configuration
 --------------------------------------------------------------------------------------------------------------------------------56 
A/I Module Offset Correction
 ----------------------------------------------------------------------------------------------------------62 
PV Switching
 ---------------------------------------------------------------------------------------------------------------------------------62 
Aux Setpoint Configuration
-------------------------------------------------------------------------------------------------------------62 
T/C Correction Curves
--------------------------------------------------------------------------------------------------------------------63 
Generic Instruments
----------------------------------------------------------------------------------------------------------------------63 
Tuning Assistant
----------------------------------------------------------------------------------------------------------------------------65 
Timer Setup
 ----------------------------------------------------------------------------------------------------------------------------------66 
Instrument Calculation
 ------------------------------------------------------------------------------------------------------------------69 
CHAPTER 3 –CONFIGURATOR 2.0 MENUS --------------------------------------------------------------------------------------------72 
SLAVE INSTRUMENTS-----------------------------------------------------------------------------------------------------------------------------72 
AUXILIARY ANALOG INPUT-----------------------------------------------------------------------------------------------------------------------72 
MANUAL EVENT CONTROL ----------------------------------------------------------------------------------------------------------------------73 
PID LOOP SETUP ---------------------------------------------------------------------------------------------------------------------------------73 
EVENT RUN PROGRAM SETUP------------------------------------------------------------------------------------------------------------------78 
ZONE/LOAD TC SETUP --------------------------------------------------------------------------------------------------------------------------79 
PORT SETUP ---------------------------------------------------------------------------------------------------------------------------------------79 
SLAVE INSTRUMENT SETUP ---------------------------------------------------------------------------------------------------------------------79 
ZONE ASSIGNMENTS------------------------------------------------------------------------------------------------------------------------------81 
FURNACE SETUP ----------------------------------------------------------------------------------------------------------------------------------81 
DEFAULT WAIT LIMITS ---------------------------------------------------------------------------------------------------------------------------84 
ALARM SETUP -------------------------------------------------------------------------------------------------------------------------------------84 
THERMOCOUPLE CHECK -------------------------------------------------------------------------------------------------------------------------86 
RELAY ASSIGNMENTS ----------------------------------------------------------------------------------------------------------------------------86 
ANALOG INPUT SETUP ---------------------------------------------------------------------------------------------------------------------------87 
ANALOG OUTPUT SETUP-------------------------------------------------------------------------------------------------------------------------90 
PASSCODE AND ALARM --------------------------------------------------------------------------------------------------------------------------91 
IP ADDRESS----------------------------------------------------------------------------------------------------------------------------------------92 
REDUNDANT TC SETUP--------------------------------------------------------------------------------------------------------------------------92 
EVENT CONTROL ----------------------------------------------------------------------------------------------------------------------------------92 
CURVE ENTRY--------------------------------------------------------------------------------------------------------------------------------------93 
ALTERNATE PID SETUP--------------------------------------------------------------------------------------------------------------------------94 
SSI ANALOG INPUT SETUP ----------------------------------------------------------------------------------------------------------------------95 
SSI CONFIGURATION AND CALIBRATION------------------------------------------------------------------------------------------------------95 
Overview
 ---------------------------------------------------------------------------------------------------------------------------------------95 
Equipment needed
-------------------------------------------------------------------------------------------------------------------------95 
Notes
--------------------------------------------------------------------------------------------------------------------------------------------95 
Calibrate Aux Analog Input
 -------------------------------------------------------------------------------------------------------------96 
9130 User Calibration
 --------------------------------------------------------------------------------------------------------------------98 
9130 Full Calibration
--------------------------------------------------------------------------------------------------------------------100 
A/I MODULE OFFSET CORRECTION----------------------------------------------------------------------------------------------------------101 
PV SWITCHING-----------------------------------------------------------------------------------------------------------------------------------101 
AUX SETPOINT CONFIGURATION -------------------------------------------------------------------------------------------------------------102 
TC EXTENSION CORRECTION CURVES ------------------------------------------------------------------------------------------------------102 
GENERIC INSTRUMENT SETUPS --------------------------------------------------------------------------------------------------------------103 
Configure Generic Instruments
-----------------------------------------------------------------------------------------------------104 
Configure IP Addresses
----------------------------------------------------------------------------------------------------------------104 

 Super Systems, Inc.
 
Series 9130 Operations Manual Rev G 4 
 
Configure Block Writes
 ----------------------------------------------------------------------------------------------------------------105 
TUNING ASSISTANT -----------------------------------------------------------------------------------------------------------------------------105 
INSTRUMENT CALCULATION ------------------------------------------------------------------------------------------------------------------107 
PROGRAMMER DESCRIPTION -----------------------------------------------------------------------------------------------------------------110 
OPCODES -----------------------------------------------------------------------------------------------------------------------------------------110 
WAIT -----------------------------------------------------------------------------------------------------------------------------------------------124 
WAIT UP------------------------------------------------------------------------------------------------------------------------------------------124 
WAIT DOWN --------------------------------------------------------------------------------------------------------------------------------------125 
WAIT IN A GUARANTEED SOAK----------------------------------------------------------------------------------------------------------------126 
GUARANTEE HIGH ASSIGNMENT -------------------------------------------------------------------------------------------------------------127 
GUARANTEE LOW ASSIGNMENT --------------------------------------------------------------------------------------------------------------128 
CHAPTER 5 –APPLICATIONS INFORMATION ---------------------------------------------------------------------------------------129 
DEFAULT VALUES -------------------------------------------------------------------------------------------------------------------------------129 
SAMPLE EVENT ASSIGNMENTS ---------------------------------------------------------------------------------------------------------------132 
FLASH CARD MANAGEMENT ------------------------------------------------------------------------------------------------------------------132 
SLAVE INSTRUMENT MAPPING ---------------------------------------------------------------------------------------------------------------136 
Atmosphere Instruments
 -------------------------------------------------------------------------------------------------------------136 
Temperature Instruments
------------------------------------------------------------------------------------------------------------139 
Events Instruments
 ---------------------------------------------------------------------------------------------------------------------144 
SAMPLE 9130 CONFIGURATION--------------------------------------------------------------------------------------------------------------147 
SAMPLE 9130 RECIPE -------------------------------------------------------------------------------------------------------------------------185 
9130 ANALOG INPUT BOARD JUMPER SETTINGS-----------------------------------------------------------------------------------------186 
APPENDIX A –WIRING DIAGRAM OF SERIES 9130: RS-232 -------------------------------------------------------------------188 
APPENDIX B –WIRING DIAGRAM OF SERIES 9130: RS-485-------------------------------------------------------------------189 
WARRANTY-----------------------------------------------------------------------------------------------------------------------------------------190 
REVISION HISTORY-----------------------------------------------------------------------------------------------------------------------------191 
 
 
 
 

Super Systems, Inc.

Series 9130 Operations Manual Rev G 5

513-772-0060

Installation Safety Requirements

Safety Symbols

Various symbols are used on the instrument; they have the following meaning:

Caution, (refer to the accompanying documents)

Functional earth (ground) terminal!

The functional earth connection is required for safety purposes and to ground RFI

filters.

Personnel

Installation must only be carried out by technically qualified personnel.

Enclosure of live parts

To prevent hands or metal tools from touching parts that may be electrically live (powered), the

controller must be installed in an enclosure.

Caution:

Live sensors

Do not connect live (powered) sensors to any signal input on the controller. Live

sensors are sensors that must be connected to the main's supply. The controller has

transient protection circuits connected between the inputs and the earth connection

that might be damaged by live (powered) sensors.

Super Systems, Inc.

Series 9130 Operations Manual Rev G 6

Wiring

It is important to connect the controller in accordance with the wiring data given in this handbook.

Take particular care not to connect AC supplies to the low voltage power supply input. Use copper

wires for 24V DC power supply to the instrument. Ensure that the wiring of installations comply

with all local wiring regulations. For example in the United Kingdom use the latest version of the

IEE wiring regulations, (BS7671). In the USA use NEC Class 1 wiring methods.

Power Isolation

The installation must include a power isolating switch or circuit breaker. This device should be in

close proximity to the controller, within easy reach of the operator and marked as the

disconnecting device for the instrument.

Earth leakage current

Due to RFI Filtering there is an earth leakage current of less than 0.5mA. This may affect the

design of an installation of multiple controllers protected by Residual Current Device, (RCD) or

Ground Fault Detector, (GFD) type circuit breakers.

Over current protection

To protect the internal PCB tracking within the controller against excess currents, the AC power

supply to the controller and power outputs must be wired through a fuse or circuit breaker

specified in the technical specification.

Voltage rating

The maximum continuous voltage applied between any of the following terminals must not exceed

24V DC

relay or triac output to logic, DC or sensor connections;

any connection to ground.

The controller should not be wired to VAC. The 24V DC power supply voltage across the

connections and between the power supply and ground must not exceed 2.5kV. Where occasional

voltage over 2.5kV are expected or measured, the power installation to both the instrument

supply and load circuits should include a transient limiting device.

These units will typically include gas discharge tubes and metal oxide varistors that limit and

control voltage transients on the supply line due to lightning strikes or inductive load switching.

Devices are available in a range of energy ratings and should be selected to suit conditions at the

installation.

Super Systems, Inc.

Series 9130 Operations Manual Rev G 7

Conductive pollution

Electrically conductive pollution must be excluded from the cabinet in which the controller is

mounted. For example, carbon dust is a form of electrically conductive pollution. To secure a

suitable atmosphere in conditions of conductive pollution, fit an air filter to the air intake of the

cabinet. Where condensation is likely, for example at low temperatures, include a

thermostatically controlled heater in the cabinet.

Over-temperature protection

When designing any control system it is essential to consider what will happen if any part of the

system should fail In temperature control applications the primary danger is that the heating will

remain constantly on. Apart from spoiling the product, this could damage any process machinery

being controlled, or even cause a fire. Reasons why the heating might remain constantly on

include:

the temperature sensor becoming detached from the process;

thermocouple wiring becoming a short circuit;

the controller failing with its heating output constantly on;

an external valve or contactor sticking in the heating condition;

the controller set point set too high.

Where damage or injury is possible, we recommend fitting a separate over temperature

protection unit with an independent temperature sensor, which will isolate the heating circuit.

Please note that the alarm relays within the controller will not give protection under all failure

conditions.

Installation requirements for EMC

To ensure compliance with the European EMC directive certain installation precautions are

necessary as follows:

When using relay or triac outputs it may be necessary to fit a filter suitable for suppressing

the emissions. The filter requirements will depend on the type of load. For typical

applications we recommend Schaffner FN321 or FN612.

Routing of wires

To minimize the pick-up of electrical noise, the wiring for low voltage dc should be routed away

from high-current power cables. Where it is impractical to do this, use shielded cables with the

shield grounded at one end.

Super Systems, Inc.

Series 9130 Operations Manual Rev G 8

Chapter 1 - Overview

The 9130 is a single loop recipe programmable instrument with an internal timer commonly used

on temper and freezer applications. The 9130 can provide automatic PID control of a single loop

application using ramps, soaks, events and alarms. In addition to control, the 9130 provides full

video recorder capabilities utilized through the color touch screen interface. This interface is

available in 3.5”, 5.7” and 12” sizes. Included TS Manager software allows remote access from a

PC for viewing and printing of historical data. Remote access to the instrument for setup

archiving, recipe management and backup, remote control or remote view can all be performed

using the Configurator software that ships with the product. Communications are provided via RS

485 Modbus communications and Ethernet.

Super Systems, Inc.

Series 9130 Operations Manual Rev G 9

Approximate Box Dimensions

2.75" x 4" x 4.5"

Power Requirements

24VDC, 4 Watts

Temperature Range

32˚F - 132˚F

Digital Output Rating

300VAC / 1 AMP

Analog Output Load Rating

1000 Ohms (Total)

Controller Enclosure Rating

IP10 –hand protected

Number of RS232 Ports

Two (2)

Number of Ethernet Ports

One (1)

Number of RS485 Host Ports

One (1)

Number of RS485 Slave Ports

Two (2)

Number of Internal Relays

Eight (8)

Number of Analog Inputs

Three (3)

Number of Analog Outputs

Two (2)

Number of Digital Inputs

Four (4)

Number of Control Loops

One (1)

T/C Input Accuracy

+/- 2˚F

The Model 9130 is powered by 24 VDC, not LINE Voltage. Please be careful when connecting

power to this controller. Connecting anything other than 24 VDC will cause serious damage.

The variety of input and output combinations allows SSi to configure the Model 9130 to control

temperature.

The product is available in three different screen sizes: 3.5”, 5.7” and 12”.

Indice

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