Super ST-60N Manuale utente

Superior Performance

Unbeatable Pricing

Pride in Workmanship

Energy Efficient

Rugged Construction

SUPER GIANT ENTERPRISE CO., LTD.

E-mail:[email protected]

Website:http://www.superpump.tw

MANUAL

AUTOMATIC DEWATERING ST-60N

1. Instruction

Feature................................................................................................. 2

Application............................................................................................ 2

2. Specication & Dimension................................................................... 3

3. Parts List.............................................................................................. 4

4. Operation Procedure............................................................................ 5

5. Controll Box Layout...............................................................................6

Controller Wiring ..................................................................................7

Hydraulic Circuit....................................................................................8

Air Circuit...............................................................................................9

6. Installation

Cautions..............................................................................................10

Examples.............................................................................................11

Air Compressor and Air Dryer Wiring.................................................12

Control Panel.....................................................................................13

7. Operation

Prior to Automatic running...................................................................14

Automatic running...............................................................................14

Prior to manual running.......................................................................15

Un-su󰀩cient cake dewatering and capacity........................................16

8. Trouble shooting.................................................................................17

9. Maintenance.......................................................................................18

10. Appendix

A. Inspection List............................................................................19

B. How to replace the paper roll.....................................................20

INDEX

Automatic Dewatering Filter

ST-60 N

(1) (2) (3)

Feature :

1.This machine do the dewatering by air and polution free.

2.Programmable PLC control.

3.No need for sun drying, dewatering by air, fast and polution free.

4.Fully automatic control by setting the timer.

5.Can make cake up to 3.5~4cm for normal slurry and 1.5~3cm for thin viscos

slurry.

6.It will take longer time for thin viscos slurry dewatering.

7.The paper lter area is 0.36m2.

8. Use ne paper to get better ltration.

Application :

1.This machine has triple functions: A: Filteration B: Cake forming C:

Dewatering.

2. Suitable for powder filtration for various surface finishing acid, alkaline,

solvent, oil, settled sludge, phosphoric acid and waste water, actiated carbon,

grinding liquid.

Power on



paper in position hydraulic motor start

plate up





chamber sealed pump start

feeding start

dewatering on roll out cake

feeding stop

stop dewatering

( 1 ) ST- Style

( 2 ) 60-lter plate area(60cmX60cm)

( 3 ) N-Rubber material (NBR)

Dimension

Style ST-60N

Filteration area 0.36m2

Paper size 66cm × 50m

Hydraulic motor 2 HP

Air compressor 2 HP

Air operated double

diaphragm pump 1” Outlet

Paper mesh 200 ~ 300(75~48μm)

Power 3Ø,

220V / 380V / 400V / 415V, As per

customer.

Dimension

L1350 mm

W 1180 mm

H2150 mm

Weigth 1100 kg

Specication

NO Description NO Description

1 Frame 12 Hydraulic system

2Dewatering valve 13 Limit switch

3 Dewatering check valve 14 Paper roller motor

4 Feeding valve 15 Paper collection rack

5 Upper cover 16 Paper roller

6Pressure gauge 17 FRL set

7 Paper rack 18 Air system solenoid valve

8 Photoelectric switch 19 Control box

9Moving plate 20 Feeding AODD pump

10 Paper rack 21 Water Collection plate

11 Rotate arm

Parts List

Operation Procedure

Drain out cake

The dried cake is drained

out and falls into the container

after the dewatering is nished.

Feeding

When the feeding pump is running,

the feeding valve is opened and the

dewatering valve is closed.

The ltration liquid goes back goes

back to the tank.

Dewatering

When dewatering starts, the

feeding valve is closed and the

dewatering valve is opened.

The air goes in, and the liquid is

squeezed out.

600

12H 30M 30M 30S

450

自動啟動

AUTO START

壓板上升

PLATE-UP PLATE-DOWN

壓板下降電源

POWER

油壓

HYDRAULIC

SYSTEM

緊急停止

STOP

PBLG1 GL1 PBLG2 GL2 GL3

自動停手動

AUTO STOP MANUALEMERGENCY

自動停止

STOP

AUTO

壓板上停壓板下

PLATE

UP STOP PLATE

DOWN

EPB1 CS1 PBLR3 CS2

GL4 GL5 GL6 GL7

操作時間設定進料

FEEDING

脫液

DE-WATER

濾紙捲紙

ROLLING PAPER

OFF ON OFF ON OFF ON OFF ON

CS3 CS4 CS5 CS6

操作時間設定

OPERATION

進料

FEEDING

脫液

DE-WATER

濾紙捲紙

ROLLING PAPER

TIMER

T1 T2 T3 T4

EPB2

緊急停止

EMERGENCY STOP

OPERATION TIMER

操作時間設定

OPERATION TIMER

進料

FEEDING

脫液

DE-WATER

濾紙捲紙

ROLLING PAPER

3P15A

NFB

MS1 MC3

Y0C

X15

X14

X13

X17

24V

X16

. S/S S/S X1 X3 X5 X7 X11 X13 X15 X17

NL X6X4X2X0. X16X14X12X10

Y15

COM0

24V

C0M2

Y5Y3

COM1

Y1 Y13

COM3

Y11Y7

Y00V Y6. Y2 Y4 . Y10 . Y12 Y14

PLC

Power

Fuse

Hydraulic Pump

Paoer Rolling Motor

Control Box Layout

Controller Wiring

C0M2

Y5Y3

COM0

24V Y1 COM1 Y13

COM3

Y11

Y7 Y15

Y2 Y4 .Y00V .

X1 X3

X4X2X0

S/S

Y14

Y6 Y10 .Y12

X15

X16

X7 X11 X13

X12

X10

X14

X17

PBLG1

24V

CS1

CS2

CS3

PBLG2

PBLR3

CS4

CS5

CS6

PBLG1

MS1&GL1

OL1

SOL*2&GL5

MC3&GL7

SOL&GL2

SOL&GL3

SOL*2&GL6

T1&GL4

PBLG2

PBLR3

EPB1 EPB2

T2T1

SOL

MC3

Y0C

X13

X14

X9 X11

X10

X12

X15

Y11Y9 Y13

Y12Y8 Y10

MS1

Power Input

Hydraulic Pump

Paper Rolling Motor

Power Input

Stop 1

Emergency Emergency

Stop 2

Paper Rolling

Feeding

Dewatering

Operation Time

Aoto Stop

Auto Start

Aoto Stop

Auto Start

Auto

Manual

Rolling Time

Dewatering Time

Feeding Time

Operation Time

Hydraulic Pump

Feeding Pump

Air Source

Dewatering

Plate Up

Plate Down

Paper Rolling Motor

Power

Plate Up

Plate Down

Deatering High Pressure

Dewatering Low Pressure

Paper Sensor

Power

380/400

380/400V

Hydraulic Circuit

Item Description Quantity

1 Oil Tank 1

2 Strainer 1

3 Motor 1

4 Pump 1

5 Oil Level 1

6 Oil Filler 1

7 Manifold Block 1

8 Pressure Cock 1

9 Pressure Gauge 1

10 Solenoid Valve 1

11 Pilot Check Valve 1

Air Circuit

Item Component code Description Quantity

1 N0.20 AODD Pump 1” 1

2 NO.4 Feeding Valve 2” 1

3 NO.5 Dewatering Valve 1/2” 1

4 NO.6 Pressure Gauge 4Kg/cm21

5 NO.17-1,17-4 FRL Set 1

6 NO.18-6 Dewatering Solenoid Valve 1

7 NO.18-3 Solenoid 1

8 NO.18-5 AODD Pump Solenoid Valve 2

9 NO.17-2 Dewatering Regulation Valve 1

Feeding

Valve

Dewatering

Valve

Pressure

Gauge

Dewatering

Air Switch

Feedring

Air Switch

Solenoid

Valve

Solenoid

Valve

Solenoid

Valve

Feeding

Inlet

FRL

Set

Dewatering

Solenoid

Valve

Dewatering

Regulation

Valve

AODD Pump

Solenoid Valve AODD Pump

Indice

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