Superior O-360 SERIES Manuale utente
i
© February 2007 Superior Air Parts Inc.
02-00-00
Description and Operation
RW
O-360 & IO-360 SERIES ENGINES
MAINTENANCE MANUAL
621 South Royal Lane, Suite 100 / Coppell, TX 75019 / 800-277-5168
www.superiorairparts.com
Manual P/N SVMM01, Revision B, February 2007
Maintenance Manual
O-360 and IO-360 Series Engines
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© February 2007 Superior Air Parts Inc.
General Information
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O-360 and IO-360 Series Engines
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© February 2007 Superior Air Parts Inc.
General Information
Manual Number SVMM01
Revision History
Revision
Letter Effective
Date Description Pages
Revised
IR 02/27/06 Initial Release All
A 3/6/06 SAP CR# 8004, del magneto 100 hr insp. from ALS, add “or
annual” to & del mag cap removal from 100 hr insp 05-00-00, p1
05-20-00, p3
B 02/28/07 Add Celsius Temperature conversions to Fahrenheit
temperatures
72-00-10 All
72-00-12 All
72030-00 All
72-50-00 All
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O-360 and IO-360 Series Engines
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O-360 and IO-360 Series Engines
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SAFETY ADVISORY
WARNING: BEFORE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW THE
HANDLING, STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE
MANUFACTURER OR SUPPLIER. FAILURE TO COMPLY WITH THE
MANUFACTURER’S OR SUPPLIER’S RECOMMENDATION CAN RESULT IN
PERSONAL INJURY.
CAUTION: INFORMATION IS TO EMPHASIZE INSTRUCTIONS OR PREVENT POSSIBLE
EQUIPMENT DAMAGE.
The user must know the manufacturer or supplier information and obey the procedures,
recommendations, warnings, and cautions set forth for the use, handling, storage, and disposal of
materials.
The WARNINGS used in this manual inform the user about dangerous materials or equipment that can
cause injury. They do not replace the manufacturer's instructions.
This Safety Advisory has all the warnings included in this manual.
WARNING: OPERATION OF A DEFECTIVE ENGINE WITHOUT A PRELIMINARY EXAMINATION
CAN CAUSE FURTHER DAMAGE TO A DISABLED COMPONENT AND POSSIBLE
INJURY TO PERSONNEL. MAKE SURE THOROUGH INSPECTION AND
TROUBLESHOOTING PROCEDURES ARE ACCOMPLISHED. THIS WILL HELP TO
PREVENT INJURIES TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT.
WARNING: FUEL IS TOXIC AND FLAMMABLE. DO NOT BREATHE VAPORS. USE IN A WELL-
VENTILATED AREA FREE FROM SPARKS, FLAME, OR HOT SURFACES. PUT ON
SPLASH GOGGLES, SOLVENT-RESISTANT GLOVES, AND OTHER PROTECTIVE
GEAR. IN CASE OF EYE CONTACT, FLUSH WITH WATER FOR 15 MINUTES AND
SEEK MEDICAL ATTENTION. IN CASE OF SKIN CONTACT, WASH WITH SOAP AND
WATER.
WARNING: HOT OIL MAY CAUSE BURNS TO EYES AND SKIN. PUT ON SPLASH GOGGLES,
INSULATED GLOVES, AND OTHER PROTECTIVE GEAR. IN CASE OF EYE
CONTACT, FLUSH WITH WATER FOR 15 MINUTES AND SEEK MEDICAL
ATTENTION. IN CASE OF SKIN CONTACT, WASH WITH SOAP AND WATER.
WARNING: DO NOT INSTALL THE IGNITION HARNESS "B" NUTS ON THE SPARK PLUGS UNTIL
THE PROPELLER INSTALLATION IS COMPLETED. FAILURE TO COMPLY COULD
RESULT IN BODILY INJURY WHEN THE PROPELLER IS ROTATED DURING
INSTALLATION.
WARNING: SOLVENT IS TOXIC. USE IN WELL-VENTILATED AREA. PREVENT EYE AND SKIN
CONTACT AND DO NOT BREATHE VAPORS. IN CASE OF EYE CONTACT, FLUSH
WITH WATER. IN CASE OF SKIN CONTACT, WASH WITH SOAP AND WATER.
Maintenance Manual
O-360 and IO-360 Series Engines
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© February 2007 Superior Air Parts Inc.
General Information
WARNING: WHEN YOU USE COMPRESSED AIR TO CLEAN OR DRY PARTS, MAKE SURE THAT
THE PRESSURE IS NOT MORE THAN 30 PSI. DO NOT DIRECT THE AIRSTREAM AT
PERSONNEL OR LIGHT OBJECTS. PUT ON GOGGLES OR A FACE SHIELD TO
PROTECT YOUR EYES. THIS WILL HELP PREVENT INJURIES TO PERSONNEL OR
DAMAGE TO THE EQUIPMENT. IF YOU HAVE AN EYE INJURY, GET MEDICAL
ATTENTION.
WARNING: USE METHYL ETHYL KETONE (MEK) SOLVENT CORRECTLY. THE SOLVENT IS
FLAMMABLE AND REACTIVE. IT CAN HAVE A BAD EFFECT ON YOUR HEALTH OR
SAFETY. BEFORE YOU USE THE SOLVENT, GET THE MATERIAL SAFETY DATA
SHEET (MSDS) FROM THE MANUFACTURER OR SUPPLIER OF THE MATERIAL
AND READ IT CAREFULLY. BEFORE YOU USE THE SOLVENT, PUT ON SAFETY
SPLASH GOGGLES, SOLVENT-RESISTANT GLOVES (BUTYL RUBBER), RUBBER
APRON, AND CHEMICAL-SAFETY SHOES. MAKE SURE THAT YOU HAVE
SUFFICIENT AIRFLOW TO KEEP THE SOLVENT FUMES BELOW THE MSDS LIMIT.
WARNING: ENGINE OIL IS HAZARDOUS AND MAY CAUSE INJURY TO SKIN AND EYES. PUT
ON RUBBER GLOVES AND GOGGLES.
WARNING: PLACE A SUITABLE STAND UNDER THE AIRCRAFT TAILCONE IF NEEDED BEFORE
REMOVING THE ENGINE. THE LOSS OF WEIGHT MAY CAUSE THE AIRCRAFT TAIL
TO DROP.
WARNING: USE THE CORRECT PERSONAL PROTECTION. SOME CHEMICAL SOLUTIONS CAN
CAUSE SKIN, EYE AND LUNG DAMAGE. FOLLOW THE MANUFACTURER'S
INSTRUCTIONS FOR EACH CLEANING SOLUTION.
WARNING:TO PREVENT THE POSSIBILITY OF SERIOUS BODILY INJURY OR DEATH, BEFORE
MOVING THE PROPELLER DO THE FOLLOWING:
•DO NOT STAND WITHIN THE ARC OF THE PROPELLER BLADES WHILE
TURNING THE PROPELLER.
•VERIFY ALL SPARK PLUG LEADS ARE DISCONNECTED.
•VERIFY MAGNETO SWITCHES ARE CONNECTED TO MAGNETOS AND THAT
THEY ARE IN THE “OFF” POSITION AND P-LEADS ARE GROUNDED.
•THROTTLE POSITION “CLOSED”.
•MIXTURE CONTROL POSITION “IDLE-CUT OFF”.
•SET BRAKES AND BLOCK AIRCRAFT WHEELS. ENSURE THAT AIRCRAFT
•TIE DOWNS ARE INSTALLED AND VERIFY THAT THE CABIN DOOR LATCH IS
OPEN.
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O-360 and IO-360 Series Engines
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© February 2007 Superior Air Parts Inc.
General Information
TABLE OF CONTENTS
Chapter
Section
Sub-Section
Page Number
General Information
Revision History iii
Safety Advisory v
Table of Contents vii
List of Figures xi
List of Tables xiii
01 00 00 Introduction
About This Manual 1
Related Publications 1
Obtaining Revisions to Instructions for Continued
Airworthiness 1
02 00 00 Description and Operation
General Description 1
Continued Airworthiness 1
Model Designations 1
Engine Components General Description 3
Specifications 3
Features and Operating Mechanisms 5
04 00 00 Airworthiness Limitations Section
Mandatory Replacement Time 1
Mandatory Inspection Intervals 1
05 00 00 Scheduled Inspection and Maintenance
General 1
20 00 25 Hour Inspection 1
50 Hour Inspection 1
100 Hour or Annual Inspection 3
500 Hour Inspection 6
1000 Hour Inspection 6
Recommended TBO 6
Recommended Accessory Replacement 6
50 00 Unscheduled Inspection and Maintenance 1
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O-360 and IO-360 Series Engines
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© February 2007 Superior Air Parts Inc.
General Information
TABLE OF CONTENTS (cont’d)
Chapter
Section
Sub-Section
Page Number
72 00 00 Engine Section
General 1
01 Testing and Fault Isolation
General 1
Troubleshooting 1
05 Engine Removal
General 1
Removal 1
Preservation 1
06 Engine Disassembly
General 1
07 Cleaning
General 1
Cleaning Instructions 1
Overall Engine Cleaning 1
Spark Plugs and Electrical Components 1
Oil System Components 2
Degreasing 2
Decarbonizing 2
Corrosion Removal 3
Parts Preservation and Corrosion Prevention 3
09 Engine Assembly
General 1
10 Engine Installation
General 1
Preparing Engine for Service 1
Installation of Engine 1
11 Torques, Fits, and Clearances
General 1
Service Limits 1
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O-360 and IO-360 Series Engines
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© February 2007 Superior Air Parts Inc.
General Information
TABLE OF CONTENTS (cont’d)
Chapter
Section
Sub-Section
Page Number
72 00 12 Preservation and Storage
General 1
Temporary Storage 2
Indefinite Storage 3
Returning an Engine To Service After Storage 3
00 13 Repair Procedures
General 1
15 Servicing
General 1
Fuels 1
Lubricants 1
Consumables 2
10 00 Front Section
General 1
Starter 1
Alternator 3
Propeller Governor System 6
30 00 Cylinder Section
General 1
Cylinder Replacement 1
Cylinder Break-in Procedures 10
50 00 Lubrication Section
General 1
Oil Pressure Adjustment 1
Oil Filter Adapter and Vernatherm Valve 1
Oil Sump Suction Screen 2
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O-360 and IO-360 Series Engines
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© February 2007 Superior Air Parts Inc.
General Information
TABLE OF CONTENTS (cont’d)
Chapter
Section
Sub-Section
Page Number
73 00 00 Engine Fuel System
General 1
Fuel System Leaks 1
Fuel Pump Replacement 3
Fuel Screen 3
10 00 Fuel Injection System
Fuel Injector Nozzle Cleaning 1
20 00 Carburetion System
Idle Speed and Mixture Adjustment 1
Primer Nozzle Cleaning 1
74 00 00 Ignition Section
General 1
Magneto Replacement 1
Ignition Harness Replacement 2
Appendix 1
Unison Industries L-1363B, 4300/6300 Series Magneto
Maintenance and Overhaul Manual
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