Swann AMU Rescon Manuale utente

AMU Rescon

Version 6.20 and higher

A-96.250.351 / 230320

Operator’s Manual

subject to change without notice

Customer Support

SWAN and its representatives maintain a fully trained staff of technical specialists

around the world. For any technical question, contact your nearest

SWAN representative, or the manufacturer:

SWAN ANALYTISCHE INSTRUMENTE AG

Studbachstrasse 13

8340 Hinwil

Switzerland

Internet: www.swan.ch

E-mail: [email protected]

Document Status

Title: AMU Rescon Operator’s Manual

ID: A-96.250.351

Revision Issue

00 March 2007 First Edition

01 June 2019 Update to firmware V6.20

AMU Rescon

A-96.250.351 / 230320 1

Table of Contents

1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1. Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2. General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3. Restrictions for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1. Description of the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2. Single Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2.1 AMU Rescon Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.2.2 Flow Cell QV-Flow and QV-HFlow SS316L 130 . . . . . . . . . . . . 11

2.2.3 Flow Cell B-Flow SS316L 130 . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.2.4 Swansensor RC U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1. Installation Checklist Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.2. Dimensions of the AMU Transmitter. . . . . . . . . . . . . . . . . . . . . . . 15

3.3. Connecting Sample Inlet and Outlet . . . . . . . . . . . . . . . . . . . . . . . 16

3.3.1 Sample Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3.2 Sample Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4. Install Sensor RCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.5. Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.6. Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.7. Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.8. Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.9. Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.10. Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.10.1 Alarm Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.10.2 Relay 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.11. Signal Output 1 and 2 (current outputs) . . . . . . . . . . . . . . . . . . . . 22

3.12. Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.12.1 RS232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.12.2 Profibus (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.12.3 Modbus (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4. Instrument Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1. Establish Sample Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.2. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2A-96.250.351 / 230320

AMU Rescon

5. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1. Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.2. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.3. Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.4. Changing Parameters and values. . . . . . . . . . . . . . . . . . . . . . . . . 30

6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.1. Maintenance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.2. Stop of Operation for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 31

6.3. Maintenance of Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.3.1 Clean Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.4. Conductivity-Resistivity QC-Kit Test Plug . . . . . . . . . . . . . . . . . . . 35

6.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.4.2 Carry out a transmitter check . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.5. Fine Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.6. Longer Stop of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7. Error List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

8. Program Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8.1. Messages (Main Menu 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8.2. Diagnostics (Main Menu 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.3. Maintenance (Main Menu 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.4. Operation (Main Menu 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.5. Installation (Main Menu 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9. Program List and Explanations . . . . . . . . . . . . . . . . . . . . . . . . . 47

1 Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

10. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

11. Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

12. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

AMU Rescon

Safety Instructions

A-96.250.351 / 230320 3

AMU Rescon–Operator’s Manual

This document describes the main steps for instrument setup, oper-

ation and maintenance.

1. Safety Instructions

General The instructions included in this section explain the potential risks

associated with instrument operation and provide important safety

practices designed to minimize these risks.

If you carefully follow the information contained in this section, you

can protect yourself from hazards and create a safer work environ-

ment.

More safety instructions are given throughout this manual, at the

respective locations where observation is most important.

Strictly follow all safety instructions in this publication.

Target

audience

Operator: Qualified person who uses the equipment for its intended

purpose.

Instrument operation requires thorough knowledge of applications,

instrument functions and software program as well as all applicable

safety rules and regulations.

OM Location The Operator’s Manual shall be kept in proximity of the instrument.

Qualification,

Training

To be qualified for instrument installation and operation, you must:

read and understand the instructions in this manual as well as

the Material Safety Data Sheets.

know the relevant safety rules and regulations.

4A-96.250.351 / 230320

AMU Rescon

Safety Instructions

1.1. Warning Notices

The symbols used for safety-related notices have the following sig-

nificance:

DANGER

Your life or physical wellbeing are in serious danger if such

warnings are ignored.

Follow the prevention instructions carefully.

WARNING

Severe injuries or damage to the equipment can occur if such

warnings are ignored.

Follow the prevention instructions carefully.

CAUTION

Damage to the equipment, minor injury, malfunctions or incor-

rect process can be the consequence if such warnings are ig-

nored.

Follow the prevention instructions carefully.

Mandatory

Signs

The importance of the mandatory signs in this manual.

Safety goggles

Safety gloves

AMU Rescon

Safety Instructions

A-96.250.351 / 230320 5

Warning Signs The importance of the warning signs in this manual.

1.2. General Safety Regulations

Legal

Requirements

The user is responsible for proper system operation.

All precautions must be followed to ensure safe operation of the in-

strument.

Spare Parts

and

Disposables

Use only official SWAN spare parts and disposables. If other parts

are used during the normal warranty period, the manufacturer’s

warranty is voided.

Electrical shock hazard

Corrosive

Harmful to health

Flammable

Warning general

Attention general

6A-96.250.351 / 230320

AMU Rescon

Safety Instructions

Modifications Modifications and instrument upgrades shall only be carried out by

an authorized Service Technician. SWAN will not accept responsi-

bility for any claim resulting from unauthorized modification or alter-

ation.

WARNING

Electrical Shock Hazard

If proper operation is no longer possible, the instrument must be

disconnected from all power lines, and measures must be taken

to prevent inadvertent operation.

To prevent from electrical shock, always make sure that the

ground wire is connected.

Service shall be performed by authorized personnel only.

Whenever electronic service is required, disconnect instru-

ment power and power of devices connected to.

– relay 1,

– relay 2,

– alarm relay

WARNING

For safe instrument installation and operation you must read

and understand the instructions in this manual.

WARNING

Only SWAN trained and authorized personnel shall perform the

tasks described in this document.

1.3. Restrictions for use

The AMU Rescon is designed for determination of specific conduc-

tivity or resistivity in high purity water.

To avoid clogging the flow cell, prevent sand, oil or solids, from en-

tering into the flow cell.

Sufficient sample flow is coercive for the correct function of the in-

strument. To determine values near 18.18 MOhm-cm exactly, a

sample flow of 70–100 l/h is needed.

AMU Rescon

Product Description

A-96.250.351 / 230320 7

2. Product Description

2.1. Description of the System

This instrument is applicable for the determination of specific resis-

tivity or specific conductivity in high purity water.

Measuring

Principle

The resistivity of high purity water is determined with a sensor con-

sisting of two metal electrodes. The characteristics of each sensor

is expressed as cell constant. An alternating voltage (to minimize

polarization effects) is applied to two electrodes. Depending on the

concentration of ions in the sample, a signal results between the

electrodes which is proportional to the resistivity of the water.

The measuring result is indicated as resistivity or conductivity. The

conductivity measurement depends on temperature, as the mobility

of ions increase with rising temperature. To eliminate these effects,

the temperature is determined simultaneously with an incorporated

NT5K temperature sensor. Several temperature compensation

curves for different applications are available.

Signal

Outputs

Two signal outputs programmable for measured values (freely scal-

able, linear, bilinear, log) or as continuous control output (control

parameters programmable).

Current loop: 0/4–20 mA

Maximal burden: 510 Ω

Relays Two potential-free contacts programmable as limit switches for

measuring values, controllers or timer for system cleaning with au-

tomatic hold function.

Maximum load: 100 mA/50 V

Alarm Relay One potential free contact. Summary alarm indication for program-

mable alarm values and Instrument faults.

Available in two configurations:

Normally open*: Closed during normal operation, open in case of

error or power loss.

Normally closed: Open during normal operation, closed in case

of error or power loss

*Standard configuration. To order the version with normally closed

alarm relay, contact your dealer in advance.

Maximum load: 100 mA / 50 V

8A-96.250.351 / 230320

AMU Rescon

Product Description

Input One input for potential-free contact to freeze the measuring value

or to interrupt control in automated installations (hold function or re-

mote-off).

Communica-

tion interface

(optional)

RS232 for logger download with HyperTerminal

RS485 with Fieldbus protocol Modbus or Profibus DP (optional)

Safety

Features

No data loss after power failure. All data is saved in non-volatile

memory.

Over voltage protection of in- and outputs.

Galvanic separation of measuring inputs and signal outputs.

USP

Operating

Mode

The USP Operating Mode implemented in the firmware of the AMU

Rescon transmitter allows the measurement of pharmaceutical wa-

ter according to the USP <645>.

If the USP Operating Mode is set to <off>, conductivity or resistivity

standard measurement with automatic temperature compensation

is performed.

If the USP Operating Mode ils set to <on>, the temperature com-

pensation function is disabled. The uncompensated measuring val-

ues are compared with the values of an implemented table defined

by USP (see table below). If the deviation of the measured values

is too high, the Error 15 (USP Error) is issued.

Conductivity

QC-Kit Test

Plug

The implemented Transmitter Test together with Conductivity QC-

Kit Test Plug containing a traceable high precision resistor allows to

perform a verification of the measuring electronics at any time.

Fluidics The flow cell QV-Hflow consists of the flow cell block [D], the flow

sensor [B] and the flow regulating valve [E].

Temperature [°C] Conductivity [S/cm] Temperature [°C] Conductivity [S/cm]

0 0.6 55 2.1

5 0.8 60 2.2

10 0.9 65 2.4

15 1.0 70 2.5

20 1.1 75 2.7

25 1.3 80 2.7

30 1.4 85 2.7

35 1.5 90 2.7

40 1.7 95 2.9

45 1.8 100 3.1

50 1.9

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