Syntec LA596-4H Manuale utente
LA596-4H Product Manual
匯出日期：2024-02-01
修改日期：2023-12-25
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LA596-4H Product Manual
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About this user manual
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LA596-4H Product Manual
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Thank you for buying our robot products.
The manual records the precautions for correct installation and use of the solution.
Please read the manual and other related manuals carefully before install and use the
solution.
Please keep properly after reading the manual for future accessible anytime.
Unauthorized copy or reproduction of partial or full contents of this manual is prohibited.
The contents of this manual are subject to change at any time without prior notice.
Please correct us if you found any wrong contents or anything which is needed for
improvement.
Except as expressly stated in this manual, any contents in this manual shall not be construed
as any warranty or guarantee by the Company for personal loss, damage to property, or
specific applicability, etc.
The Company shall not be liable for accidental or consequential injury arising out of the use of
this manual and the products described therein.
Manual content
This manual contains the following instructions：
Installation of robots
The use of robots
Maintenance of robots
Reading object
This manual is oriented toward：
Installers
Technician
Warranty
The robot and its optional components are delivered after go through the company's strict
quality control, testing and inspection, and the performance is confirmed to meet the
company's standards.
Within the warranty period of the delivered products, the company will provide free repairs
for malfunctions that occurred during normal use. (For warranty period, please consult your
regional salesperson.)
However, the customer will be charged for repairs (even within the warranty period) if:
1.Damages or failures caused by improper use and incorrect use without following the
manual.
2.Failures caused by the customer's unauthorized disassembly.
3.Damages caused by improper adjustment or unauthorized repair.
4.Damages caused by natural disasters such as earthquake and flood.
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Warning
1.If the use of robots or related equipment exceeds the conditions of use and product
specifications described in this manual, the warranty will be invalid.
2. The Company shall not be liable for any fault or accident, or even personal injury or death
caused by the use of the products.
3. The Company cannot foresee all possible risks and consequences. Therefore, this manual
cannot warn the user of all possible risks.
Inquiry
For the repair/inspection/adjustment of the robot, please contact our after-sales department.
If no after-sales department is recorded, please contact your local distributor.
To save your time, please prepare the following items before contacting:
- Controller name/serial number
- Robot name/serial number
- Software name/version
- Problems with the system
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LA596-4H Product Manual
Contents–5
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1 Contents
Contents
Safety
About This Chapter
Safety Terms
Safety Signage
Risk Explanation
Safety Features
Emergency Stop
Enable Switch
Workplace Safety Guidelines
Overview
Personal Safety
Operate the Teach Pendant
Recovery From Emergency Stop
Safety Considerations for Manual Mode
Safety Considerations for Automatic Mode
Emergency Handle
Product overview
Overview of Robot System
Load capacity
Function and purpose
Basic principles and main technologies applied
Overview of Robot Structure
Technical parameters
Specification
Robot workspace
Output flange
Load diagram
Electronic Control Box Specification
The installation
Environmental Conditions
On-site installation
Transportation
Installation
Mechanical Interface
Electrical connections
Wiring connection
Grounding Instructions
User Wiring
IO Wiring Definition
Function Test
Check before Power-on
Power-on abnormality check
Check the Mastering position, direction and software limit of each axis of the robot
Test procedure of Automatic Mode
Maintenance
About safety during maintenance
Troubleshooting
Maintenance plan
Check interval
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Contents–6
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Tightening of hexagon socket screws
The maintenance of synchronous belt
2nd-axis synchronous belt maintenance
3rd-axis synchronous belt maintenance
4th axis synchronous belt maintenance
5/6th axis synchronous belt maintenance
Waterproof Sealant Instructions
Corresponding Model
Model of sealant
Usage and precautions
Zero point
About mechanical home
Zero point calibration
Calibration steps
Appendix
Appendix 1: IP67 Reinforcement Kit Installation
1.1 Corresponding Model
1.2 Part List
1.3 Pneumatic Wiring Schematic
1.4 Installation Procedure
1.5 Mounting
1.6 Maintenance Precautions
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Safety–7
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2 Safety
2.1 About This Chapter
Explanation
This chapter outlines the safety guidelines that must be adhered to when using the robot.
Before operating the robot, it is crucial to thoroughly read and understand the information
provided in this chapter.
This chapter will introduce the safety principles and procedures to be observed when using
LEANTEC industrial robots.
Personnel Categories
The users can be classified into the following three types:
Operators:
Powering the system on or off
Initiating or stopping programs
Resolving system alarm conditions
Programmers:
In addition to the tasks performed by operators
They can also conduct programming of the robotic arm
Technicians:
In addition to programmer tasks
They can also conduct robot repairs
Both programmers and technicians are required to undergo specialized training provided
by the original equipment manufacturer.
2.2 Safety Terms
2.2.1 Safety Signage
About Safety Signage
When operating the robot according to the instructions in this manual, there may be different
levels of danger. Therefore, near instructions that may cause danger, there will be special
safety signage prompt boxes to emphasize the need for users to be cautious. The content in
the prompt box includes:
An icon representing the safety level and its corresponding name, such as Warning,
Danger, Tip, etc.
A brief description explaining the consequences if the operator does not eliminate the
danger.
Operational instructions on how to eliminate the danger.
Safety Level
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Signa
ge
Name Explanation
Dang
er
Contents marked with this label, if not operated as prescribed, may cause severe or even
lethal injuries to personnel and can also result in significant damage to the robot.
Operations associated with such dangers include coming into contact with high-voltage
components inside the control cabinet, entering its workspace while the robot is in
operation, and so on.
Warni
ng
Warning: The current operation may pose risks to personnel safety, leading to severe or even
fatal injuries.
Electr
ic
Shock
Dang
er
Caution: The current operation may involve the risk of electric shock to personnel, resulting
in severe or even fatal injuries.
Alert Contents marked with this label, if not operated as prescribed, may lead to personal injury
and may also cause damage to the robot itself.
Anti-
Static
(ESD)
Caution: Components involved in the current operation are sensitive to static electricity;
failure to follow proper procedures may result in damage during the process.
Tip Used to convey important information or prerequisites.
2.2.2 Risk Explanation
Description
Signage Name Explanation
Crushing Operators and maintenance personnel
entering the robot's range during debugging,
maintenance, inspection, or tool clamping
may pose a risk of injury.
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Signage Name Explanation
Pinch Maintenance personnel are at risk of pinch
hazards when approaching components with
moving parts during maintenance operations.
Impact Operators and maintenance personnel
entering the robot's range during debugging,
maintenance, inspection, or tool clamping
may be at risk of impact injuries.
Friction Operators and maintenance personnel
entering the robot's range during debugging,
maintenance, inspection, or tool clamping
may be at risk of friction-related injuries.
Parts Ejection Operators and maintenance personnel
entering the robot's range during debugging,
maintenance, inspection, or tool clamping
may face the risk of tools or workpieces flying
out if improperly secured, leading to the
potential for serious injuries.
Fire A fire may occur in the event of a short circuit,
wire or device ignition in the electrical circuit,
posing the risk of serious injuries.
High-Temperature
Surface
Maintenance personnel, when conducting
equipment inspections and maintenance,
may face the risk of burns by coming into
contact with the high-temperature surfaces of
the robot.
Warning
Any robot in motion is a potential lethal mechanical entity!
When in operation, a robot may perform movements that deviate from expectations or even behave
irrationally. Moreover, moving robots carry significant energy, and in the event of a collision, they can
cause severe injuries or damage to personnel and equipment within their working range.
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LA596-4H Product Manual
Safety–10
Eliminating Hazards
Operation Reference Information
1 Before starting the operation of the robot,
ensure that all emergency stop devices have
been correctly configured and installed.
Emergency stop devices include safety doors, safety light
curtain, safety mats, etc.
2 During the robot programming process, it is
essential to ensure that the person entering
the robot's workspace is equipped with the
teach pendant.
To avoid that personnel outside the workspace didn't
aware of those inside, and use the teach pendant to
operate the robot.
3 Before initiating the execution of the robot
program, ensure that there are no personnel
present in the robot's workspace.
Arm Signage Explanation
Signage Name Explanation
Collision
Hazard
Warning
The robotic arm must
maintain a safe distance
during operation to avoid
collisions.
Specification
Label
Label indicating the
specifications and
production date of the
robotic arm.
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