System air Danvent DV Manuale utente

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1

July2014

AirHandlingUnits

DanventDV,DanventTIME

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Withcontrolsystem

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UserManual

Version1.01.04

MasterversionfortranslatedUserManuals

Originalversionforthisairhandlingunit

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GB

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2

Detailedtableofcontentsonthefollowingpages

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Generaldescription

a. Manufacturer

b. Nameofmachines

c. Declarationofconformity‐example

d. Generaldescriptions,dangersandwarnings

e. Drawings,diagrams,guidesandinstructionsforuse,maintenance,repairs

f. Employeesinchargeofoperation/control/maintenance

g. Intendeduseandapplications

h. Unintendeduseandmisuse–inappropriateapplicationsforthemachine

Installation

i. Instructionsforunloadingonthesite,installationandconnection

j. Installationandassemblyinstructionsforreductionofnoiseandvibrations

Start‐up,adjustmentsandoperation

k. Start‐up,adjustments,useandcommissioning

l. Residualrisksthatremain

m. Instructionsontheprotectivemeasuresduringrepairandmaintenance

n. Toolswhichmaybefittedtothemachinery

Machinestability

o. Stabilityduringuse,transportation,assembly,dismantlingwhenoutofservice

p. Machinerywheretheseareregularlytobetransported

Breakdown

q. Operatingmethodintheeventofbreakdown.Saferestart.

Maintenance

r. Adjustmentandmaintenanceoperations

s. Adjustmentsandmaintenancetobecarriedoutsafely

t. Sparepartstobeused,whentheseaffecthealthandsafety

Noise

u. Informationonairbornenoiseemissionsexceeding70dB(A)

Annexes

1. Declarationofconformitywithproductionnumber

2. Technicaldata–uniquedataforeveryunit

3. Sparepartlist

4. Assemblyofbaseframe–height150mmforunitsizes10–40

5. Assemblyofbaseframe–height150mmforunitsizes50–150

6. Assemblyofbaseframe–height250mmforunitsizes10–40

7. Assemblyofbaseframe–height250mmforunitsizes50–150

8. Installationofsteelroofinthesizes10‐150

9. Rotaryexchanger–speedcontrolandassemblyofdividedrotor

10. Internalcontrollerinthecoolingcompressorunits–DVUandDVU‐C

11. Menuforinternalcontrollerinthecoolingcompressorunits‐DVUandDVU‐C

12. Connectionoffanmotorandset‐upmanualforDanfossVLTFC101frequencyconverter

13. Commissioningprotocol‐proposal

14. ReportwithdatafromfinalfunctionaltestontheSystemairfactory

15. Shortdescriptionofmaincomponentsinthecontrolsystem

16. Wiringdiagram

17. Operator’sguide(howtousetheSystemaircontrolpanel)

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3

Contents

A.MANUFACTURER9

B.NAMEOFMACHINES10

C.DECLARATIONOFCONFORMITY‐EXAMPLE11

D.GENERALDESCRIPTIONS,DANGERSANDWARNINGS12

d.1Overviewviapictogramsontheinspectionsideoftheunit12

d.1.1Wherearepictogramsplacedontheunits13

d.1.2CElabel–exampleforDVunit14

d.1.3CElabel–exampleforTIMEunit14

d.1.4PictogramonadoorforafaninaDVunit14

d.1.5PictogramonadoorforafaninaTIMEunit14

d.1.6Pictogramsforallavailablefunctionsintheunits15

d.1.7Pictogramsaboutwarningsanddangersontheunits16

d.2Dataabouttheunitaccordingtocardsandlabelsinandontheunit17

d.2.1Machinecardwithuniquedataoneveryunit17

d.2.2Labelwithdataaboutthecabinet18

d.2.3Flowchart–exampleofthelabelplacedonorwiththecabinet18

d.2.4Symbolsintheflowchartandexplanationaboutthesymbols.19

d.2.5Exampleoflabelplacedonorwiththecabinet–Terminalplanforexternal20

components20

d.3Handterminal(optionalforDVunits–alwaysstandardforTIMEunits)20

d.4Dimensionsoftheunits–selectedexamples.21

d.5Ordinaryautomaticallyoperation–onlymanualoperationbynewparameters.22

d.6Warningsaboutdangers22

E.DRAWINGS,DIAGRAMS,GUIDESANDINSTRUCTIONSFORTHEUSE,MAINTENANCE

ANDREPAIR22

F.EMPLOYEESINCHARGEOFOPERATION/CONTROL/MAINTENANCE23

f1.Employeesthattakecareofordinaryoperation23

G.INTENDEDUSEANDRANGEOFAPPLICATIONS23

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H.UNINTENDEDUSEANDMISUSE–INAPPROPRIATEAPPLICATIONSFORTHEMACHINE

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h.1Airhandlingunitinoperation23

I.INSTRUCTIONSFORUNLOADINGONTHESITEASWELLASINSTALLATIONAND

CONNECTION24

i.1.Unloadingonthesite24

i.1.1Unloadingbyfork‐lifttruck24

i.1.2Unloadingbycrane24

i.1.3Transportofunitwithoutbaseframeonthesite24

i.1.4Liftingaunitwithstraps24

i.1.5Liftingaunitwithpreinstalledbracketsonthebaseframeforlifting.25

i.1.6Roofunitwithbitumenroof25

i.1.7Roofunitwithsteelroof25

i.1.8Pre‐assemblystorage26

i.1.9Tiltlessthan30˚duringtransportationofthesectionwithcoolingcompressor–DVUorDVU‐C26

i.2.Installation‐mechanical26

i.2.1Freeareainfrontofandabovetheunit26

i.2.2Supportingsurface26

i.2.3Adjustablefeetunderlegsorbaseframeandtransportofsections26

i.2.4Baseframeassembly26

i.2.5Baseframesforoutdoorunits27

i.2.6Installationonthesiteofunitsectionsatthebaseframewhensectionsaredeliveredonpallets.27

i.2.7JoiningtheAHUsections29

i.2.8Fittingtheductwork30

i.2.9Riskofstackeffectbyverticalductsandwindpressureonlouvers30

i.2.10Refittingofguards30

i.3.Installation‐electrical31

i.3.1Description31

i.3.2Wiringdiagrams31

i.3.2.1TIMEunits‐labelsonthecabinetnexttothesupplyfan31

i.3.2.2DVunits–labelsonorwiththecabinet31

i.3.3Installationofmainspowersupply31

i.3.3.1NecessarymainspowersupplyforTIMEunitswithecmotorsandwithoutDVU31

i.3.3.2NecessarymainspowersupplyforDVunitswithcabinet/controlsystem32

i.3.3.3Necessaryovervoltageprotectiondevice,thatleadslightningovervoltagetoanearthleadonasafe

way.32

i.3.4Electricalconnectionofcomponentsandfunctions32

i.3.4.1ConnectionoftheSystemairControlPaneltotheCorrigoE28controller–softwareversion3.332

i.4Installation–Pipesforwater–hotandchilled,valvesanddrains33

i.4.1Description33

i.4.2Pipeconnections33

i.4.3Possibilityofextractingcomponentsfromtheunit33

i.4.4Pipeconnectionstobatteries33

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i.4.4.1Heatingcoils33

i.4.4.2Coolingcoils34

i.4.4.3Rigidbearingsforvalves,circulationpumpsandpipesystem34

i.4.4.3.1Pipeconnectiontoheatingcoils34

i.4.4.3.2Pipeconnectiontocoolingcoilsforchilledwater35

i.4.4.3.3Valvemotorandvalveforheating35

i.4.4.3.4Valvemotorandvalveforcooling35

i.4.5Drainingcondensatewater35

i.4.6Drainingcondensatewaterfromplateheatexchanger36

i.4.7Drainingcondensatewaterfromcoolingbattery36

J.INSTALLATIONANDASSEMBLYINSTRUCTIONSFORREDUCTIONOFNOISEAND

VIBRATIONEMISSIONS36

K.INSTRUCTIONSFORPUTTINGINTOSERVICE,ADJUSTMENTS,USEAND

COMMISSIONING.37

k.1Print‐outsonpaper37

k.2Electronicmedia37

k.3Documentationisavailablefordownloadfromhttps://techdoc.systemair.dk38

k.4Start‐upbyinstaller38

k.4.1Checklist,relevantvalues38

k.4.1.1Checklistpriortostart‐up38

k.4.1.2Switchonpower38

K.5Adjustmentsanduse38

K.6Descriptionoffunctions38

K.6.1Remotecontrol38

k.6.1.1CommunicationWEB‐master(TCP/IPExoline)toPCandAndroidtelephone38

k.6.1.2CommunicationtoBMSsystemswithMODBUS39

k.6.1.3CommunicationtoBMSsystemswithLON39

k.6.1.4CommunicationtoBMSsystemsviaBACnet39

K.6.2Extendedoperationandexternalstart/stop(forexamplebypresencedetectors)39

k.6.3Valveandvalvemotorforheatingcoil39

k.6.4Valveandvalvemotorforcoolingcoil39

k.6.5DXcooling39

k.6.6Circulationpump,heating39

k.6.7Firealarmfunction40

k.6.7.1Externalfiresignalthatindicateblockorrun40

k.6.7.2Externalfiresignal40

k.6.7.3Twofirethermostats40

k.6.7.4Onesmokedetectorinextractair40

k.6.8Etool‐configurationtool40

k.6.9Electricalheaterbattery40

k.6.9.1ControlofheatingcapacityconnectedtounitwithSystemaircontrolsystem40

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6

k.6.9.2ControlofheatingcapacityconnectedtounitwithoutSystemaircontrolsystem40

k.6.10Speedcontroloffans41

k.6.10.1TIMEcontrolsystem–ECmotors41

k.6.10.2DVcontrolsystem‐frequencyconvertersinsidetheunitareIP2041

k.6.10.3Pressuretransmitters41

k.6.10.4CO2‐dependentairflow41

k.6.10.5Humiditydependentairflow41

k.6.11Cabinet41

k.6.11.1IntegratedcabinetsinTIMEunits41

k.6.11.2IntegratedcabinetinDVunitswithcontrolsystem41

k.6.11.3CabinetplacedontheDVunitwithcontrolsystem41

k.6.12Temperaturesensors41

k.6.13Dampermotors42

k.6.14Filterguards42

k.6.15Roomtemperaturesensors42

k.6.16Frostprotection42

k.6.17SystemairControlPanel‐SCP42

k.6.18Coolingrecovery42

k.6.19Freecooling42

k.6.20Alarmsignal43

k.6.21Heatrecovery43

k.6.22Frostprotection–plateheatexchanger43

k.7Commissioning43

L.INFORMATIONABOUTTHERESIDUALRISKSTHATREMAINDESPITETHEINHERENT

SAFEDESIGNMEASURES,SAFEGUARDINGANDCOMPLEMENTARYPROTECTIVE

MEASURESADOPTED.43

l.1Unitcasing.43

l.1.1.Designofthemachinetomaketransportsafe43

l.2Commonforallunitsections43

l.2.1Riskcausedbysurfaces,edgesandcorners43

l.3Commonforallunitsectionsbyinsufficientlighting44

l.3.1Riskcausedbyinsufficientlightinginsidesections44

l.4DamperstypeDVA–DVB–DVM–DVP–BypassdampersinDVQ44

l.4.1Riskcausedbymaintenanceandcleaningofdampers44

l.5AttenuatorstypeDVD44

l.5.1Riskcausedbymaintenanceandcleaningofattenuators44

l.6FilterstypeDVG–DVF44

l.6.1Riskcausedbymissingchangeoffilters44

l.6.2Riskcausedbytheexecutionoffilterchange45

l.7PlugfanstypeDVE45

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7

l.7.1Riskcausedbylightningstrike45

l.7.2.Riskcausedbypermanentmagnetmotor45

l.7.3Riskofrotatingimpellercausedbystackeffect(chimneyeffect).45

l.8BatteriesforheatingandcoolingtypeDVR–DVH–DVK,coolingcompressor46

l.8.1Extremetemperatures‐heating46

l.8.2Extremetemperatures‐cooling46

l.9CoolingcompressorunitstypeDVU–DVU‐C46

l.9.1Riskofhightemperature46

l.9.2Riskcausedbylightningstrike46

M.INSTRUCTIONSONTHEPROTECTIVEMEASURESTOBETAKENBYALLSERVICE

TECHNICIANSDURINGREPAIRANDMAINTENANCE46

N.THEESSENTIALCHARACTERISTICSOFTOOLSWHICHMAYBEFITTEDTOTHE

MACHINERY47

O.THECONDITIONSOFSTABILITYDURINGUSE,TRANSPORTATION,ASSEMBLY,

DISMANTLINGWHENOUTOFSERVICE47

o.1Installedreliabletoavoidunitstobetiltedormovedbytheanystorm.47

o.2Transportofsectionwithcoolingcompressorunit47

o.3Disposalofthecoolingcompressorsystem‐typeDVUandDVU‐C47

o.4Genereldisassembly–sharpedges47

P.INSTRUCTIONSFORMACHINERYWHERETHESEAREREGULARLYTOBE

TRANSPORTED48

Q.THEOPERATINGMETHODTOBEFOLLOWEDINTHEEVENTOFBREAKDOWN.SAFE

RESTART.48

R.ADJUSTMENTANDMAINTENANCEOPERATIONS48

r.1Shutdownoftheunittoasafestate.48

r.2Recommendedmaintenanceintervals49

r.3.Filters–sizesandnumbers50

r.3.1Bagfilters51

r.3.2Panelfilters51

r.4.ChangingtheInternalBatteryinthecontroller51



8

r.5Otherfunctionstomaintain52

r.5.1Theunit52

r.5.2Dampers52

r.5.3RotaryheatexchangerDVC53

r.5.3.1Rotor53

r.5.3.2Motorandbeltdrive53

r.5.4Crossflowandcounterflowexchanger53

r.5.4.1By‐passdamper54

r.5.4.2Condensatewaterdrain54

r.5.5Run‐aroundheatexchangerDVR54

r.5.5.1Pumpandpressureexpansion54

r.5.5.2Condensatewaterdrain54

r.5.6HeatingcoilDVH,coolingcoilDVKandchangeovercoilDVHK55

r.5.6.1Heatingbattery55

r.5.6.2Coolingbattery55

r.5.6.3Electericheatingbattery55

r.5.7PlugfansDVE55

r.5.7.1Motor55

r.5.8SilencerDVD55

r.5.9OutdoorairsectionDVY56

r.5.10CoolingcompressorunitsDVUandDVU‐C56

r.5.10.1Coolingcompressorcircuit57

r.5.10.2Built‐incontrolsystem57

r.5.10.3Maintenanceofbuilt‐incontrolsystem57

S.INSTRUCTIONSDESIGNEDTOENABLEADJUSTMENTANDMAINTENANCETOBE

CARRIEDOUTSAFELY,INCLUDINGTHEPROTECTIVEMEASURESTHATSHOULDBE

TAKENDURINGTHESEOPERATIONS57

s.1.Protectivemeasuresandadditionalprotectivemeasures57

s.1.1Necessaryprotectionmeasurespriortostart‐up.58

s.1.1.1Designofprotectionmeasures58

s.1.1.2Configurationoffrequencyconverterswithinstalledguard58

s.1.2Safeadjustmentandmaintenance58

s.1.3Personalprotectiveequipmentformaintenancestaff–healthandsafety58

T.THESPECIFICATIONSOFTHESPAREPARTSTOBEUSED,WHENTHESEAFFECTTHE

HEALTHANDSAFETYOFOPERATORS59

t.1Spareparts‐Mechanical59

t.2Spareparts‐Electrical59

U.INFORMATIONONAIRBORNENOISEEMISSIONSEXCEEDING70DB(A)59

ANNEX1DECLARATIONOFCONFORMITYWITHUNIQUEPRODUCTIONNUMBER.59



9

ANNEX2TECHNICALDATA–UNIQUEDATAFOREVERYUNIT59

ANNEX3SPAREPARTLISTS59

ANNEX4–12AREPRINTEDASASEPARATEMANUALASSUPPLEMENTTOTHISUSER

MANUAL59

ANNEX13COMMISSIONINGPROTOCOL–PROPOSAL(RECEIPTFORHAND‐OVER)59

ANNEX14REPORTWITHDATAFROMTHEFINALFUNCTIONALTESTONTHE

SYSTEMAIRFACTORY60

ANNEX15SHORTDESCRIPTIONOFMAINCOMPONENTSINCONTROLSYSTEM60

ANNEX16WIRINGDIAGRAM60

ANNEX17OPERATOR’SGUIDE(HOWTOUSETHESYSTEMAIRCONTROLPANEL)60



10



a.Manufacturer

ThisUserManualcoversallairhandlingunitswithcontrolsystemdeliveredbySystemairA/S.

Manufacturerandsupplierdata:

SystemairA/S

VedMilepælen7

DK‐8361Hasselager



Responsiblefordocumentation:UlfBang

b.Nameofmachines

ThismanualisaboutSystemairairhandlingunitswithcontrolsystemscalledDANVENTDV10,DANVENT

DV15,DANVENTDV20,DANVENTDV25,DANVENTDV30,DANVENTDV40,DANVENTDV50,DANVENT

DV60,DANVENTDV80,DANVENTDV100,DANVENTDV120,DANVENTDV150,DANVENTDV190og

DANVENTDV240.



and



TIMEec10,TIMEec15,TIMEec20,TIMEec25,TIMEec30,TIMEec40

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