T-Drill T-65CU Guida
INSTRUCTION MANUAL
SPARE PARTS LIST
COLLARING MACHINE
INSTRUCTION MANUAL
2
Version
6330705EN EU F
06.02.2018 / MT
21.05.2019 / MT F-revision
This instrucon manual includes a spare parts list and instrucons for set-up, operaon and maintenance of the
.
Type code : 3305
Copyright © 2019 T-DRILL Oy. All rights reserved. This manual, or parts thereof, may not be reproduced in any form or by
any means, nor translated into any other language without a wrien permission of T-DRILL Oy
Is has been our aim to elaborate this instrucon book with the greatest possible care and aenon. The accuracy of the in-
formaon has been carefully checked during the preparaon of the manual. Should any subsequent modicaons be made
to the product, we decline liability for erroneous or incomplete informaon.
OY
Ampujane 32 / P.O BOX 20
FIN-66401 Laihia, Finland
Tel.Int +358-6-4753 333
Telefax: +358-6-4753 300
www.t-drill.
INDUSTRIES, INC.
1740 Corporate Drive, Suite 820,
Norcross, Georgia 30093, USA
Phone: 800-5542730
Fax#: 770-925-3912
www.t-drill.com
Your local dealer is:
COLLARING MACHINE
3
T-65CU
CONTENTS
1. Notes on the use of the instrucon manual................................................................... 5
1.1 Symbols and warnings............................................................................................... 5
1.2 Symbolism................................................................................................................. 5
2. General safety instrucons............................................................................................. 6
2.1 General safety instrucons for work area................................................................. 6
2.2 Safety instrucons for tool........................................................................................ 7
2.2.1 T-65B baery and charger specic warnings .................................................. 8
2.3 Safety instrucons for tee forming............................................................................ 9
3. General informaon on T-DRILL T-65 ........................................................................... 10
3.1 Introducon ............................................................................................................ 10
3.2 The parts of the T-65 ............................................................................................... 10
3.3 Informaon about Accessories ............................................................................... 11
3.4 Operang Range of the Machine ............................................................................ 11
3.5 Technical specicaons........................................................................................... 12
4. Transport, Handling and Storage .................................................................................. 12
5. Preparing before use .................................................................................................... 13
5.1 Detachment and aachment of the connecng cord ............................................. 13
5.2 Start-up check for T-65 ............................................................................................ 14
5.3 Start-up check for T-65B ......................................................................................... 14
6. The operaon of the machine...................................................................................... 14
6.1 Descripon of the control devices .......................................................................... 14
6.2 Selecon and adjustment of the T-DRILL heads...................................................... 16
6.2.1 The idencaon of the T-DRILL head .......................................................... 16
6.2.2 The ne adjustment of the outlet diameter ................................................. 17
6.2.3 Changing the outlet size................................................................................ 18
6.3 Chucking the T-DRILL head ..................................................................................... 19
6.3.1 Chucking ....................................................................................................... 19
6.3.2 Removal ........................................................................................................ 19
6.4 The tee forming process with the T-DRILL T-65 ...................................................... 20
6.5 Annealing of tube.................................................................................................... 23
6.6 Forming a tee to run tubes > 4’’.............................................................................. 25
7. Maintenance ................................................................................................................ 26
7.1 The maintenance of the T-DRILL T-65...................................................................... 26
7.2 The polishing and replacement of the forming pins ............................................... 26
8. Trouble-shoong .......................................................................................................... 27
9. Disposal of the T-DRILL machine .................................................................................. 29
10. Warranty..................................................................................................................... 29
11. Supplement ................................................................................................................ 30
11.1 Capacity chart in millimeters and inches .............................................................. 30
11.2. Capacity and Instrucon chart ............................................................................. 31
12. Notcher ND-54 ........................................................................................................... 32
12.1 General.................................................................................................................. 32
12.1.1 Purpose of the tool ..................................................................................... 32
12.1.2 Operang range .......................................................................................... 32
INSTRUCTION MANUAL
4
12.1.3 Dimensions ................................................................................................. 33
12.1.4 Descripon of parts .................................................................................... 33
12.2 Operaon instrucons .......................................................................................... 33
12.3 Maintenance ......................................................................................................... 33
12.3.1 Loose holder pins........................................................................................ 33
12.3.2 Dimple /depth stop are too shallow ........................................................... 33
12.3.3 Adjustment of notcher ps......................................................................... 34
12.3.4 How to replace lower die............................................................................ 34
12.3.5 How to replace upper die ........................................................................... 34
13. Ordering spare parts................................................................................................... 35
14. Spare parts list............................................................................................................ 37
14.1 T-65 pipe collaring machine for copper................................................................. 37
14.2 The T-65 Tee Forming Unit .................................................................................... 39
14.3 T-Drill collaring heads............................................................................................ 40
14.3.1 Collaring head Ø 8 (5/16”) and pair of pins 5310408A............................... 41
14.3.1.1 Collaring head Ø 8 (5/16”) 5310398 .................................................. 41
14.3.2 Collaring head Ø 10 mm (3/8”) 5310399 B................................................. 42
14.3.3 Collaring head Ø 12 mm (1/2”) 5310400 C................................................. 43
14.3.4 Collaring head Ø 15 mm (5/8”) 5310401.................................................... 44
14.3.5 Collaring head Ø 18 mm (3/4”) 5310402 C................................................. 45
14.3.6 Collaring head Ø 22 mm (7/8”) 5310403 C................................................. 46
14.3.7 Collaring head Ø 28 mm (1 1/8”) 5310404 D.............................................. 47
14.3.8 Collaring head Ø 35 mm (1 3/8”) 5310411................................................. 48
14.3.9 Collaring head Ø 42 mm (1 1/2”) 5310412................................................. 49
14.3.10 Collaring head Ø 54 mm (2”) 5310413 ..................................................... 50
14.4 Oponal equipment.............................................................................................. 51
14.4.1 Notcher ND-54 5090294............................................................................. 52
14.4.2 Counter plate 5540085 ............................................................................... 54
14.4.3 Chain 5540201 ............................................................................................ 55
14.4.4 Universal chuck 5330672............................................................................ 55
EC declaraon of conformity............................................................................................ 56
COLLARING MACHINE
5
T-65CU
1. NOTES ON THE USE OF THE INSTRUCTION MANUAL
1.1 SYMBOLS AND WARNINGS
¨
L
This instrucon manual includes instrucons for set-up, operaon and maintenance of
the T-DRILL T-65 tee forming machine. This book also includes instrucons on how to use
and select T-Drill heads for hand tools.
¨
Get acquainted with the instrucon manuals of the MILWAUKEE DRILL delivered with the
machine before using the T-65 machine.
Read the operaon sequence
described in the instrucon manual thoroughly before preparing, operang or
maintenance of the machine.
Read the instrucon manual aenvely before carrying out installaon,
operaon, seng or maintenance of the machine.
Double insulated.
Thermally protected to 130◦C
Warning! Do not dispose as waste. Please recycle
Warning! Watch your ngers. Rotang tool!
INSTRUCTION MANUAL
6
Know your power tool - Read the instrucon manual carefully. Make sure to be fully
aware of your skills and limitaons and keep in mind the potenal hazards specic to this
tool.
L
¨
¨
– Cluered areas and benches invite injuries.
Don’t use power tool in humid or wet condions.
Keep work area well illuminated. Don’t use power tool in the presence of ammable
liquids or gases.
Do not let visitors touch the tool or it`s extension cord. All visitors
should be kept away from work area.
Be aware of what you are doing. Use common sense. Do not operate tool
when you are red.
COLLARING MACHINE
7
T-65CU
Store idle tools – when not in use, tools should be stored in dry, high, or locked-up place,
out of the reach of children.
– It will do the job beer and safer at the rate for which it is intended.
– Do not wear loose clothing or jewelry. They can be caught in moving
parts. Use appropriate gloves and footwear. Wear protecve hair covering to contain long
hair.
– Also use face or dust mask if cung operaon is dusty.
– Use clamps or a vise to hold your work piece. It’s safer than using your
hand and it frees both hands to operate the tool.
– Keep proper foong and balance at all mes.
– Keep tools sharp and clean for beer and safer performance.
Follow instrucons for lubricang and changing accessories. Inspect tool cords
periodically and, if damaged, have them repaired by authorized service workshop.
Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and
free from oil and grease.
Don’t abuse cord – Never carry a tool by its cord or yank it to disconnect it from
receptacle. Keep cord from heat, oil and sharp edges.
Disconnect tools – When not in use, before servicing, and when changing accessories
such as blades, bits and cuers.
– Make it a rule to check that keys and adjusng
wrenches are removed from tool before turning it on.
– Do not use a tool if the power switch does not turn the tool
on and o. Do not carry the tool with your nger on the switch.
Outdoor use extension cords – When tool is used outdoors, use only extension cords
intended for use outdoors and so marked.
INSTRUCTION MANUAL
8
– Before further use of tool, a guard or other part that is damaged
should be carefully checked to determinate that it will operate properly and perform
its intended funcon. Check for alignment of moving parts, binding of moving parts,
breakage of parts, mounng, and any other condions that may aect its operaon.
A guard or other part that is damaged should be properly repaired or replaced by an
authorized service unless otherwise indicated elsewhere in this instrucon manual. Have
defecve switches replaced by an authorized service. Do not use tool if switch will not
turn it on and o.
– This electric tool is in accordance with the
relevant safety requirements. Repairs should be carried out only by cered persons
using original spare parts; otherwise, this may result in considerable danger to the user.
– The motor contains
a powerful magnet that may damage magnec tape, credit cards, computer disks and
watches.
. During operaon the noise level of the collaring machine may exceed
95dB(A).
The vibraon exercised on the operator’s hand is less than 2.5 m/s.
L
L
L
COLLARING MACHINE
9
T-65CU
Do not touch the rotang tool when the work cycle is on.
When xing the machine to the tube, be careful not to leave your ngers between the
machine and the tube.
When handling the tools, be careful with the cung blades. Use protecve gloves.
A falling machine or tool may damage your feet. Use protecve shoes.
The lubricang oil you use may cause irritaon of the skin. Use protecve gloves.
The fumes emied by the lubricant may irritate your eyes and hinder your respiraon.
Pay aenon to an adequate venlaon.
Make yourself familiar with the contents of the safety data sheet regarding the lubricants.
The loosening chips are hot and sharp. Provide adequate protecon in order not to get
damaged.
Be careful to avoid accidental starng of the machine when handling it. Never carry the
tool with your nger on the trigger.
When cleaning the collar always use protecng gloves. The edges of the collar use to be
sharp.
Do not use inadequate protecng gloves, because they may get caught by the rotang
tool. Keep your hands o the dangerous area.
Use safety gloves when operang with the machine
INSTRUCTION MANUAL
10
The T-DRILL T-65 is a special tool intended for mechanically forming tees in copper tube
typically found in domesc, commercial and industrial tubing systems. The T-65 extrudes
in the run tube an outlet, to which the branch tube can be joined by brazing.
Before aempng to put the T-65 into service, make sure you have read and fully
understood the safety instrucons which apply to all power tools and capabilies of this
special tool.
The T-DRILL T-65 includes an electric network driven power unit with accessories. The
power unit is grounded 120V /60Hz or double insulated 230V /50Hz (sold in Europe). The
T-DRILL T-65B is a cordless version of the machine with 28V Lithium-ion baery.
1. T-DRILL head, 2. Chuck ring, 3. Tube support, 4. T-DRILL tee forming unit, 5. Power unit,
6. Connecng cord, 7. Baery of the T-65B
Indice
Altri manuali T-Drill Utensili elettrici
