T-solution MASTER-K120S Manuale utente

Read this manual carefully before installing,

wiring, operating, servicing or inspecting

this equipment.

Keep this manual within easy reach

for quick reference.

Programmable Logic Controller

MASTER

K120S

SAFETY INSTRUCTIONS

To Prevent injury and property damage, follow these instructions.

Incorrect operation due to ignoring instructions will cause harm or

damage, the seriousness of which is indicated by the following symbols.

■The meaning of each symbol in this manual and on your equipment is

as follows

WARNING

CAUTION

This s

mbol indicates the possibilit

death or serious injury

This s

mbol indicates the possibilit

injury or damage to property.

This is the safet

alert s

mbol.

Read and follow instructions carefully to avoid dangerous

situation.

This s

mbol alerts the user to the presence of “dan

erous

voltage” inside the product that might cause harm or electric

shock.

SAFETY INSTRUCTIONS

Design Precautions

Install a safety circuit external to the PLC that keeps the entire system

safe even when there are problems with the external power supply or

the PLC module. Otherwise, serious trouble could result from

erroneous output or erroneous operation.

-Outside the PLC, construct mechanical damage preventing interlock

circuits such as emergency stop, protective circuits, positioning upper

and lower limits switches and interlocking forward/reverse operation.

When the PLC detects the following problems, it will stop calculation and

turn off all output in the case of watchdog timer error, module interface

error, or other hardware errors.

However, one or more outputs could be turned on when there are

problems that the PLC CPU cannot detect, such as malfunction of output

device (relay, transistor, etc.) itself or I/O controller. Build a fail safe

circuit exterior to the PLC that will make sure the equipment operates

safely at such times. Also, build an external monitoring circuit that will

monitor any single outputs that could cause serious trouble.

Make sure all external load connected to output does NOT exceed the

rating of output module.

Overcurrent exceeding the rating of output module could cause fire, damage

or erroneous operation.

Build a circuit that turns on the external power supply when the PLC

main module power is turned on.

If the external power supply is turned on first, it could result in erroneous

output or erroneous operation.

Warnin

SAFETY INSTRUCTIONS

Design Precautions

Installation Precautions

Do not bunch the control wires or communication cables with the main

circuit or power wires, or install them close to each other. They should

be installed 100mm (3.94inch) or more from each other.

Not doing so could result in noise that would cause erroneous operation.

Use the PLC in an environment that meets the general specification

contained in this manual or datasheet.

Using the PLC in an environment outside the range of the general

specifications could result in electric shock, fire, erroneous operation, and

damage to or deterioration of the product.

Completely turn off the power supply before loading or unloading the

module.

Not doing so could result in electric shock or damage to the product.

Make sure all modules are loaded correctly and securely.

Not doing so could cause a malfunction, failure or drop.

Make sure I/O and extension connector are installed correctly.

Poor connection could cause an input or output failure.

When install the PLC in environment of much vibration, be sure to

insulate the PLC from direct vibration.

Not doing so could cause electric shock, fire, and erroneous operation.

Be sure to there are no foreign substances such as conductive debris

inside the module.

Conductive debris could cause fires, damage, or erroneous operation.

Caution

SAFETY INSTRUCTIONS

Wiring Precautions

Completely turn off the external power supply when installing or

placing wiring.

Not doing so could cause electric shock or damage to the product.

Make sure that all terminal covers are correctly attached.

Not attaching the terminal cover could result in electric shock.

Be sure that wiring is done correctly be checking the product’s rated

voltage and the terminal layout.

Incorrect wiring could result in fire, damage, or erroneous operation.

Tighten the terminal screws with the specified torque.

If the terminal screws are loose, it could result in short circuits, fire, or

erroneous operation.

Be sure to ground the FG or LG terminal to the protective ground

conductor.

Not doing so could result in erroneous operation.

Be sure there are no foreign substances such as sawdust or wiring

debris inside the module.

Such debris could cause fire, damage, or erroneous operation.

Warnin

Caution

SAFETY INSTRUCTIONS

Startup and Maintenance Precautions

Disposal Precaution

Do not touch the terminals while power is on.

Doing so could cause electric shock or erroneous operation.

Switch all phases of the external power supply off when cleaning the

module or retightening the terminal or module mounting screws.

Not doing so could result in electric shock or erroneous operation.

Do not charge, disassemble, heat, place in fire, short circuit, or solder

the battery.

Mishandling of battery can cause overheating or cracks which could result in

injury and fires.

Do not disassemble or modify the modules.

Doing so could cause trouble, erroneous operation, injury, or fire.

Switch all phases of the external power supply off before mounting or

removing the module.

Not doing so could cause failure or malfunction of the module.

Use a cellular phone or walky-talky more than 30cm (11.81 inch) away

from the PLC

Not doing so can cause a malfunction.

When disposing of this product, treat it as industrial waste.

Not doing so could cause poisonous pollution or explosion.

Warnin

Caution

Revision History

Date Code Revision history

2002.7. 10310000380 First edition is published

2003.5. 10310000380 Arevised edition is published

– Main unit and expansion modules are added

– Built-in function are upgraded

2003.9 10310000380 Arevised edition is published.

- Main units are added

- Built-in functions are upgraded.

◎ Contents ◎

Chapter 1. General

1.1 Guide to Use This Manual ················· 1 - 1

1.2 Features ······················· 1 - 2

1.3 Terminology ······················ 1 - 3

Chapter 2. System Configuration

2.1 Overall Configuration ··················· 2 - 1

2.1.1 Basic System································································································2 - 1

2.1.2 Cnet I/F System·····························································································2 - 2

2.2 Product Functional Model ················· 2 - 4

2.2.1 Product Functional Block·················································································2 - 4

2.2.2 MASTER-K120S Series System Equipment Product ·············································2 - 5

Chapter 3. General Specifications

3.1 General Specifications ·················· 3 - 1

Chapter 4. Names of Parts

4.1 Main Unit ······················· 4 - 1

4.1.1 60 Points Main Unit (Standard)·········································································4 - 2

4.1.2 40 Points Main Unit (Standard)··········································································4 -3

4.1.3 30 Points Main Unit (Standard)·········································································4 - 4

4.1.4 20 Points Main Unit (Standard)·········································································4 - 5

4.1.5 30 Points Main Unit (Economic) ········································································4 - 6

4.1.6 20 Points Main Unit (Economic) ·········································································4 -7

4.1.7 14 Points Main Unit (Economic) ········································································4 - 7

4.1.8 10 Points Main Unit (Economic) ········································································4 - 7

4.2 Expansion I/O Module··················· 4 - 8

4.2.1 20 Point I/O Module························································································4 - 8

4.2.2 10 Point I/O Module························································································4 - 8

4.2.3 8 Point I/O Module·························································································4 - 9

4.3 Special Module ···················· 4 - 10

4.3.1A/D·D/ACombination Module········································································4 - 10

4.3.2 D/AConversion Module··················································································4 - 11

4.3.3A/D Conversion Module··················································································4 - 11

4.3.4Analog Timer Module·····················································································4 - 12

4.3.5 RTD Input Module·························································································4 - 12

4.4 Communication I/F Module ················· 4 - 13

4.4.1 Cnet I/F Module····························································································4 - 13

4.4.2 Fnet I/F Module····························································································4 - 13

4.4.3 Pnet I/F Module····························································································4 - 14

4.4.4 DeviceNet I/F Module ····················································································4 - 14

4.5 Option Module ····················· 4 - 14

Chapter 5. Power Supply / CPU

5.1 Power Supply Specifications ················ 5 - 1

5.1.1 Standard Type·······························································································5 - 1

5.3.2 Economic Type······························································································5 - 1

5.2 CPU Specifications···················· 5 - 2

5.2.1 Standard Type·······························································································5 - 2

5.2.2 Economic Type······························································································5 - 4

5.3 Operation Processing ··················· 5 -6

5.3.1 Operation Processing Method···········································································5 - 6

5.3.2 Operation Processing at Momentary Power Failure Occurrence·······························5 - 7

5.3.3 Scan Time····································································································5 - 8

5.3.4 Scan Watchdog Timer·····················································································5 - 8

5.3.5 Timer Processing ·························································································5 - 9

5.3.6 Counter Processing·······················································································5 - 12

5.4 Program························································································5 - 14

5.4.1Classifications of Program ·············································································5 - 14

5.4.2 Program Execution Procedure·········································································5 - 14

5.4.3 Interrupt Programs························································································5 - 15

5.4.4 Error Handling······························································································5 - 17

5.5 Operation Modes ···················· 5 - 19

5.5.1 RUN Mode··································································································5 - 19

5.5.2 STOP Mode·································································································5 - 20

5.5.3 PAUSE Mode·······························································································5 - 20

5.5.4 DEBUG Mode(Standard Type Only)··································································5 - 20

5.5.5 Operation Mode Change ················································································5 - 21

5.6 Function························ 5 - 23

5.6.1 Self-diagnosis······························································································5 - 23

5.6.2 I/O Force On/Off function ··············································································5 - 24

5.6.3 Direct I/O Operation function···········································································5 - 27

5.6.4 System error history······················································································5 - 27

5.7 Memory Configuration··················· 5 - 28

5.8 I/OAddressAllocation··················· 5 - 29

5.9 Built-in Cnet Selection switch ···························································5 - 30

5.9.1 Structure·····································································································5 - 30

5.9.2 Usage ········································································································5 - 30

5.10 External Memory Module ················· 5 - 32

5.10.1 Structure···································································································5 - 32

5.10.2 Usage·······································································································5 - 32

5.11 RTC Module······················ 5 - 34

5.11.1 Structure ···································································································5 - 34

5.11.2 Usage······································································································5 – 34

Chapter 6. Input and Output Modules

6.1 Input / Output Specifications ················ 6 - 1

6.2 Digital Input Specifications ················· 6 - 2

6.2.1 Main Unit ·····································································································6 - 2

6.2.2 Expansion Module ·························································································6 - 5

6.3 Digital Output Specification ················· 6 - 6

6.3.1 Main Unit (Relay Output)·················································································6 - 6

6.3.2 Main Unit (Tr Output :DRT/DTType Only) ···························································6 - 9

6.3.3 Expansion Module ························································································6 - 11

Chapter 7. Usage of Various Functions

7.1 Built-in Functions ···················· 7 - 1

7.1.1 High Speed Counter Function···········································································7 - 1

7.1.2 Pulse Catch Function·····················································································7 - 14

7.1.3 Input Filter Function·······················································································7 - 16

7.1.4 External Interrupt Function··············································································7 - 17

7.1.5 PID Control Function(Standard Type Only)·························································7 - 19

7.2 Special Module ····················· 7 - 39

7.2.1A/D·D/ACombination Module········································································7 - 40

7.2.2A/D Conversion Module··················································································7 - 49

7.2.3 D/AConversion Module··················································································7 - 55

7.2.4Analogue Timer ··························································································7 - 61

7.2.5 RTD input Module ·······················································································7 - 63

7.3 Positioning Function(DRT/DTtype only) ············ 7 - 69

7.3.1 Specification································································································7 - 69

7.3.2 Positioning Function······················································································7 - 72

7.3.3 Positioning parameter and Operation Data·························································7 - 85

7.3.4 Instructions ································································································7 - 91

7.3.5 Flag list and Error code ··············································································7 - 100

7.3.6 Wiring with servo and stepping motor driver······················································7 - 104

Indice

Altri manuali T-solution Controllori

T-solution

T-solution SV-iG5 Manuale utente

Manuali Controllori popolari di altre marche

Digiplex

Digiplex DGP-848 Istruzioni operative

YASKAWA

YASKAWA SGM series Manuale utente

Sinope

Sinope Calypso RM3500ZB Manuale utente

Isimet

Isimet DLA Series Style 2 Manuale di installazione

LSIS

LSIS sv-ip5a Manuale utente

Rockwell Automation

Rockwell Automation 1769-L31 Manuale utente

Airflow

Airflow Uno hab Manuale utente

ABB

ABB ACS580-01 drives Manuale utente

Panasonic

Panasonic GM1 Series Manuale utente

Emerson

Emerson SW93 Manuale utente

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manuale utente

Panasonic

Panasonic FP? Positioning Unit RTEX Manuale utente

Samson

Samson Type 5824 Manuale di servizio

Alpha IP

Alpha IP MIOB 21001 Manuale utente

Siemens

Siemens OpenAir GMA 1 Series Manuale utente

Surecom

Surecom SR-629 Manuale utente

Fishman

Fishman TriplePlay Manuale utente

Regulus

Regulus SRS1 T Manuale utente