Tangye PS620 Manuale utente
Original Instructions
for
Hydralite Jacks
Revision 2 –Issue 1
(MOD 21237)
Allspeeds Ltd.
Royal Works, Atlas Street
Clayton Le Moors, Lancashire, UK.
BB5 5LW
01254 615100
Allspeeds Document - Tangye Hydralite Manual Page 2 of 27
Rev 1. Issue 1. Date: 01/07/2021
Table of Contents
1Scope.......................................................................3
2Technical Data..........................................................4
2.1 Jack Weights..................................................................4
2.2 Oil Requirements...........................................................4
2.3 Environmental Considerations ......................................4
2.4 Noise and Vibration.......................................................4
3Declaration of Conformity ........................................5
4General Safety Rules ................................................6
4.1 Warnings........................................................................6
4.2 Important Information ..................................................6
4.3 General Safety ...............................................................6
4.4 Warning Symbols...........................................................7
4.5 Pinch Points ...................................................................8
5Operating Instructions..............................................9
5.1 Before Use .....................................................................9
5.2 Check Oil Level.............................................................10
5.3 Positioning the Jack.....................................................11
5.4 Raising the Jack............................................................14
5.5 Lowering the Jack ........................................................18
5.6 Jacks with Screwed Rams (Type S) ..............................19
5.7 Jacks with Lifting Claws (Type C) .................................20
5.8 100 Tonne Jacks Only ..................................................22
6After Use................................................................23
7Maintenance..........................................................24
8Parts List................................................................26
8.1 Seal Kit Components....................................................26
10 Decommissioning...................................................27
Allspeeds Document - Tangye Hydralite Manual Page 3 of 27
Rev 1. Issue 1. Date: 01/07/2021
1Scope
This manual covers the operation and maintenance of the
Hydralite range of Tangye hydraulic lifting jacks.
The Hydralite range are lightweight, moveable jacks designed
to lift heavy loads with low effort and maximum safety. These
jacks are not designed to be moved whilst under load.
These jacks are designed in accordance with BS EN 1494:2000
+A1 2008 –the British Standard for “Mobile or moveable
jacks and associated lifting equipment”
Please read carefully and work in accordance with this
instruction booklet and keep in a safe place for future
reference.
It is the responsibility of the purchaser to ensure that
operators are properly trained in the safe use of this
equipment and have access to this document.
No modification and/or additions may be made to this
equipment without the written permission of the
manufacturer.
It is expected that the product is used by competent technical
personnel who have been properly trained to use hydraulic
lifting equipment.
Allspeeds Document - Tangye Hydralite Manual Page 4 of 27
Rev 1. Issue 1. Date: 01/07/2021
2Technical Data
2.1 Jack Weights
Important: Ensure the correct Manual Handling procedures
are carried out when handling the jacks. Where a jack has a
claw attachment, the claw should be removed from the jack
and lifted separately.
The weight of the jack is marked on the nameplate affixed to
the jack base. All jacks have lifting handles and these should
be used during transportation. Larger jacks may need to be
moved by two people.
2.2 Oil Requirements
The Hydralite range of hydraulic jacks contain nitrile seals and
should only be used with good quality hydraulic oil (e.g. Shell
Tellus 32). For compatibility with any other fluid, please
contact the manufacturer.
2.3 Environmental Considerations
The jack is intended for use in industrial environments, inside
or outside, between temperatures of –20 to +50°C. The jack
should not be used outside these limits or in explosive
atmospheres/areas of nuclear radiation.
2.4 Noise and Vibration
By its design, the jack operates slowly under manual effort.
There is no noticeable noise or vibration. The noise level does
not exceed 70 dB(A).
3Declaration of Conformity
4General Safety Rules
4.1 Warnings
These warning are provided to improve safety and should be
carefully read before using or maintaining the equipment.
4.2 Important Information
It is vital that these instructions are available to the
equipment users. It is also important that they are retained
with the equipment if it is sold or transferred to another user.
Allspeeds LTD will not be held responsible for any damage to
the equipment or personal injury resulting from unsafe use of
the product, lack of maintenance or incorrect operation.
4.3 General Safety
To prevent the risk of injury, the jack should only be used by
fully trained and competent operators.
•Make sure that all safety devices are in place and
functioning correctly
•Make sure the working area is adequately lit and is
free of any obstructions
•Only operate the jack in a safe working environment
and not during poor weather conditions. (Do not
operate during rain/lightning/excessive heat etc.)
•The jack should not be used for the lifting of persons
Recommended PPE for operation and maintenance includes
safety shoes, safety glasses and gloves.
Allspeeds Document - Tangye Hydralite Manual Page 7 of 27
Rev 1. Issue 1. Date: 01/07/2021
Any spilt oil may create a slipping or tripping hazard. Care
must be taken around the work area.
4.4 Warning Symbols
General Hazard.
Hydraulic tool with inherently dangerous
moving parts.
Crushing Hazard
Do not put hand between jack and object
being lifted.
Tipping Hazard
Ensure jack is on level, smooth surface to
prevent tipping.
Lowering Hazard
Do not place anything under jack while
loaded unless mechanically locked
(With screw type jack etc.)
Allspeeds Document - Tangye Hydralite Manual Page 8 of 27
Rev 1. Issue 1. Date: 01/07/2021
4.5 Pinch Points
Care should be taken to avoid the two pinch points between
the operating quadrant and the jack body.
Keep all body parts away from these areas when operating
the jack to avoid injury.
Figure 1 –Pinch Points on the Jack
Allspeeds Document - Tangye Hydralite Manual Page 9 of 27
Rev 1. Issue 1. Date: 01/07/2021
5Operating Instructions
5.1 Before Use
•Visually inspect the jack to ensure that it is in good
condition.
•Check the external surfaces for mechanical damage and/or
oil leaks. If either is present do not use the equipment and
have the jack serviced.
•Ensure that the external surfaces are dirt free.
•Ensure the work area is clear and free from obstructions.
•Ensure the operator can watch the lifting device and the
load during all movements.
Allspeeds Document - Tangye Hydralite Manual Page 10 of 27
Rev 1. Issue 1. Date: 01/07/2021
5.2 Check Oil Level
The oil level should be checked with the ram fully descended.
The dipstick should be screwed fully into position prior to
testing to determine the level.
Remove the dipstick and check the oil level as shown in Figure
2. The maximum level is marked on the dipstick; the oil level
should be between this mark and the bottom of the dipstick.
If oil needs to be added, ensure that the surrounding area is
clean. Use high quality hydraulic oil such as Shell Tellus ISO 32
or equivalent.
Figure 2 –Removing and Checking the Dipstick
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