Taylor C116 Manuale di istruzioni
MANUAL OF USE AND
MAINTENANCE
MANUEL D’UTILISATION
ET D’ENTRETIEN
MANUAL DE USO Y
MANUTENCION
MANUALE D’USO E
MANUTENZIONE
ELECTRONIC HORIZONTAL BATCH FREEZER
TURBINES ÉLECTRONIQUES HORIZONTALES
MANTECADORAS HORIZONTALES ELECTRÓNICAS
MANTECATORI ORIZZONTALI ELETTRONICI
1 - ENGLISH
ENGLISH - 2
The machine is covered by guarantee according to the conditions reported in the Seller’s
In the following field, please write your machine serial number in capital letters
Serial number
Distributor’s stamp
IMPORTANT
We recommend to carefully and fully read the present manual before using you
r
TAYLOR COMPANY machine.
In your own interest, pay particular attention to the following warnings:
The non-observance of this warning can jeopardize the user’s health and the
correct operation of the machine.
A careful observance of these warnings can lead to a top performance of the
machine.
3 - ENGLISH
Congratulations on purchasing a machine TAYLOR.
The present manual, enclosed to the machine, is integrant and essential part of the
machine and shall be delivered to the final user. Before performing any kind of operation, it
is recommended to carefully study the reported instructions, as only a careful reading
allows you getting the highest performance from your machine. The following pages report
all information necessary to correctly install, commission, adjust and service your machine.
TAYLOR COMPANY reserves the right to carry out all changes necessary to improve its
product or manual without prior notice and to insert them in the subsequent issues.
INDEX
1. TRANSPORT, HANDLING AND STORAGE………………………………… 4
1.1 Preliminary Inspection ………………………………………… 4
1.2 Machine unpacking ………………………………………… 4
1.3 Packing dimensions ………………………………………… 4
2. MARKING AND GRAPHICS ……………………………………… 5
3. FIELD OF USE ………………………………………… 6
3.1 Field of use ………………………………………… 6
3.2 Limits of use ………………………………………… 6
3.3 Machine outfit ………………………………………… 6
4. SAFETY DEVICES ………………………………………… 7
5. OPERATIONS ………………………………………… 8
5.1 Controls ………………………………………… 8
5.2 Control panel ………………………………………… 9
5.3 Ice-cream production ………………………………………… 11
5.3.1 Automatic cycle ………………………………………… 11
5.3.1 Semi-Automatic cycle ………………………………… 12
5.4 Granita production ………………………………………… 13
5.4.1 Coffee granita ………………………………………… 13
5.4.2 Granita siciliana ………………………………………… 13
6. MAINTENANCE ………………………………………... 14
6.1 Routine maintenance ………………………………………… 14
6.1.1 Cleaning and sanitization ………………………………… 14
6.1.2 Maintenance of agitator and gaskets ……………………… 16
6.1.3 Refrigerating unit ………………………………………… 16
7. TROUBLE-SHOOTING ………………………………………… 17
7.1 Alarm management ………………………………………… 17
7.2 Trouble-shooting ………………………………………… 18
ENGLISH - 4
1 TRANSPORT, HANDLING AND STORAGE.
1.1 PRELIMINARY INSPECTION
The machine travels at the customer’s risk. In case packing is damaged, immediately
inform the carrier.
Immediately inform the carrier also in case of damage to the machine, even if you open
the packing a few days after the delivery.
It is always advisable to accept the goods SUBJECT TO INSPECTION.
The equipment shall be assembled with great care: falls and shocks can damage it without
showing external damages.
1.2 MACHINE UNPACKING
For a correct machine unpacking, carefully follow the instructions hereunder reported:
•Remove the case upper side and the side walls by means of a nail drawer, pay
attention not to disperse the nails and the wood splinters;
•Remove the plastic bag and put it in a safe place;
•Unscrew the machine side panels by means of a cross and/or cut screw-driver;
•Turn out the screws fixing the packing lower side to the machine by means of a 17mm
wrench;
•Remove the packing lower part, lift the machine and hook it up to the lifting points
specified on the frame with the symbols;
•Reposition the side panels.
The packing shall be stored in a dry place, out of the children’s reach. It can be used
again, if correctly preserved, for a possible transfer of the machine.
The storing temperature shall range between 41°F and 131°F (+5°C and +55°C).
Humidity shall range between 30 and 95%.
Packing elements such as plastic bags, nails, expanded polystyrene, cartons, etc. must be
left out of the children’s reach.
1.3 PACKING DIMENSIONS
WATER CONDENSER AIR CONDENSER
MODEL SIZES (mm) WEIGHT (KG) SIZES (mm) WEIGHT (KG)
C116 600x1210x1595 410 600x1435x1595 470
C117 600x960x1595 338 600x1210x1595 378
C118 600x960x1595 300 600x1090x1595 330
5 - ENGLISH
2. MARKINGS AND GRAPHICS
Never touch the machine with hands and tools during production or maintenance and
cleaning operations, without making sure that the machine is in STOP position, the master
switch is off and/or the multipolar plug disconnected.
TAYLOR COMPANY declines any liability for accidents deriving from an improper use of
the machine due to the non-compliance with the above-mentioned recommendations.
The machine is provided with a plate and some pictograms, which together with the
present manual allow using the machine in safer conditions.
Machine data plate
The adhesive label located on the back of the
machine allows identifying the model and reports the
following indications:
Manufacturer’s name and address; Machine model
and version; Serial number; Rated electrical
characteristics; Type and weight of employed Freon;
Manufacturing year.
Indication
Points of application of lifting devices.
The following plate is placed on the four sides of the
frame lower part and shows the points where lifting
hooks shall be positioned in order to perform this
operation in safe conditions. By means of a cross
screw-driver unscrew the two side panels and then
position the lifting devices into the apposite points.
Make sure that they cannot accidentally come out
during lifting operations.
Warning!
Maintenance allowed to qualified personnel only.
The following plate placed on the machine back
panel forbids extraordinary maintenance operations
and/or repairs delegating them to authorized people
only, whose address is indicated in the provided
space.
ENGLISH - 6
Warning!
Do not touch with hands.
The following plate placed on the back of air-cooled
machines shows that cleaning operations on the heat
exchanger shall be carried out only by means of a
brush or an exhauster.
Warning!
High voltage inside, danger of fulguration.
The following plate is placed on the electric box
cover and warns the operator that in no case the
cover must be removed avoiding this way the risk of
lethal fulguration. Also in this case, maintenance
operations on internal components must be
performed by authorized personnel only.
3. FIELD OF USE
3.1 FIELD OF USE
TITAN batch freezers are expressly designed and engineered for ice-cream batch freezing
cycles and for the production of granita.
3.2 LIMITS OF USE
Never use the machine with variable supply voltage and/or more than +/- 10% of the value
showed in the nameplate or when the feeder is damaged;
Do not use the machine for purposes different from the ones indicated in the present
manual;
Do not use the machine in explosive environment;
Do not wash the machine with high-pressure jets of water or poisonous substances;
Do not expose the machine to excessive heat or humidity;
Do not use completely unbalanced mixtures and/or quantities not in compliance with the
specifications reported on the packing.
3.3 MACHINE OUTFIT
- Cleaning rod
- Gasket extractor
- Manual of use and maintenance
- Certificate of guarantee
- Declaration of conformity
7 - ENGLISH
4. SAFETY DEVICES
Shearing prevention system: realised by means of microswitches and safety circuit; it is
activated when the door is opened and/or the grid on the hopper is lifted and it brings the
machine to a temporary STOP: EME will appear on the display. Do not use this device to
stop the machine during batch freezing cycles, but always use the STOP function instead.
Motor reliability of service: realised by means of temperature relays to protect motors
against overloads.
In any case the machine carries out a series of tests during production:
Production control system
Carried out by the microprocessor through a current transformer. It controls the agitator
motor watt.
Batch freezing safety timer
It operates 35 minutes after the beginning of batch freezing in case the consistency
minimum value set up by the manufacturer is not reached. The compressor stops, the
agitator runs slowly, the STOP pushbutton is lit up, the production pushbutton and the
display blink and an intermittent beep is released. In this case check the presence of
troubles in the refrigerant circuit and/or check the proportion of the batch.
Lack of growth in consistency
It operates if the batch stops increasing in consistency due to a wrong proportion of
ingredients or due to a non-uniform amalgamation, after the minimum alarm threshold is
overcome. The compressor stops, the agitator keeps on running, the PRODUCTION
pushbutton blinks and an intermittent beep is released.
Logic unit self-reset in case of lack of power supply
It stops the machine allowing the manual reset of the functions.
Logic unit self-diagnosis (watch-dog)
It controls possible internal troubles and stops the card in case of failure.
ENGLISH - 8
5. OPERATION
5.1 CONTROLS
1. Door
It hermetically seals the cylinder during
the working cycles. It can be easily
removed for cleaning purpose.
2. Safety grid - hopper cover
It allows the operator to charge the
product under safe conditions. The
cover prevents the batch to get in
contact with dust.
3. Door locking handle
It hermetically seals the door, when the
lever is turned downward. To open the
door, make sure that all product has
been delivered and that the machine is
in STOP position, then turn the lever
upward to unlock the door and turn it to
the left.
4. Water shower system
It is equipped with a flexible pipe and it
is used by the operator to wash the
cylinder and the agitator. Do not aim
the water jet at the machine panels.
5. Water cock
It run and stops the water from the
shower.
6. Pushbutton panel
It allows selecting the working
programs.
7. Delivery door
It is used to deliver ice-cream and to
let water off while cleaning the
cylinder. To unlock it loosen the knob
and push it upward.
8. Drip drawer
It allows collecting possible liquid
leakage from the cylinder stuffing box.
9. Electric box
10.Water/power supply inlet
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2
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