TCL U Series Manuale utente

u Series Digital PID Controller

Operation Manual

uTC52 uTC72 uTC42 uTC92 uTC62

48x48 72X72 48X96 96X96 96X48

(DIN 1/16) (DIN 3/16) (DIN 1/8) (DIN 1/4) (DIN1/8)

March 2006

uTC / uPC OpMan

TCL

CONTENT

1 Notice before start- up ……………………………………………………… Page 3

2 Specifications ………………………………………………………………… Page 4

3 Terminal arrangement

3.1 uTC52 Terminals ……………………………………………………… Page 6

3.2 uTC62 Terminals ……………………………………………………… Page 7

3.3 uTC72 Terminals ……………………………………………………… Page 8

3.4 uTC42 Terminals ……………………………………………………… Page 9

3.5 uTC92 Terminals ……………………………………………………… Page 10

4 External dimension and panel cutout …………………………………… Page 11

5 Parts description…………… ……………………………………………… Page 12

6 Operations

6.1 Power On …………………………………………………………….. Page 13

6.2 Change the Set Value (SV) ………………………………………… Page 13

6.3 Change The Alarm Value…………………………………………… Page 13

6.4 Autotuning (AT) ……………..………………………………………… Page 14

6.5 Programmable RAMP / SOAK ……………………………………….. Page 15

7 Operation levels

7.1 Levels diagram ………………………………………………………. Page 16

7.2 Lock function ……………………………..……………………..…… Page 16

8 Parameters

8.1 Level 1 (User Level) ………………………………………………… Page 17

8.2 Level 2 (PID Level)

8.2.1 Level 2 parameters display / hiding condition…..……... Page 18

8.2.2 Description of parameters………………………………… Page 19

8.3 Level 3 (Input Level) ………………………………………………… Page 20

8.4 Level 4 (SET Level)

8.4.1 How to hide parameters (Use SET1~SET7) …………… Page 22

8.4.2 Special functions (Use SET8 / SET9 / SET0)………..… Page 23

8.4.3 Remote SV type selection…………………………………… Page 24

8.4.4 Output mode selection (Use OUTY) ……………………… Page 24

8.5 Program Level

8.5.1 Description of parameters ………………………………… Page 25

8.5.2 Description of operation…………………………………… Page 26

9 Input type table ………………………………………………………………… Page 27

10 Alarm

10.1 Alarm time……………………………………………………………… Page 29

10.2 SETA …………………………………………………………………… Page 29

10.3 Alarm mode …………………………………………………………… Page 30

11 Heater Break Alarm(HBA) ……………………………………………… Page 31

12 Error codes ………………………………………………………………… Page 34

13 Modify input type: TC, RTD ……………………………………………… Page 35

14 Modify input type: Linear Input (mA ,V)

14.1 Hardware ……………………………………………………………… Page 36

14.2 Calibration ……………………………………………………………… Page 37

15 Modify output type: Relay, SSR, 4~20mA ………………………………… Page 38

16 Modify output mode: OUT1/ALARM, OUT1/OUT2 ……………………… Page 38

17 Applications

17.1 RAMP & SOAK ………………………..……………………………… Page 39

17.2 TTL Communication：SV output and RATE function……………… Page 40

17.3 1ψPhase angle control (By SCR module) ………………………… Page 41

17.4 1ψPhase angle control (By TRIAC) …………...…………………… Page 42

17.5 3ψPhase angle control ( By DIODE/SCR module)……………….. Page 43

17.6 1ψZero crossing control (By SCR Module) ………………..……… Page 44

17.7 1ψZero crossing control (By TRIAC) ……………….……………… Page 45

17.8 3ψZero crossing control (By SCR module) ……………………… Page 46

17.9 3ψZero crossing control (By TRIAC) ……………………………… Page 47

17.10 3 wires proportional motor valve control ……………..………… Page 48

17.11 Wiring diagram of PC Communication …………………………. Page 49

1. Notice before start-up

FY series controller has got the CE approvals as below:

LDV：D/N EN61010-1

EMC：EN 55 022 1994 /A1：1995/ A2：1997

EN 61 000-3-2：1995 / -3-3：1995

EN 61 000-4-2：1995 / -4-3：1996 / -4-5：1995 / -4-6

1996 / -4-8：1993 / -4-11：1996/ EN 50 204：1995

Please confirm the specification of controller is to totally with your requirement before

using it, also read this manual in detail.

Danger

1. Danger! Electric Shock!

DON'T touch AC power wiring terminals when controller has been

powered!

Keep the power off until all of the wirings are completed!

Warning

1. Please confirm that the AC power wiring to controller is correct, otherwise it will

cause serious damage to the controller. ( uTC52 connected to Pin 1 and 6,

uTC 62, 72, 42, 92 to Pin 1 and 2).

2. Be sure to use the rated power supply (AC85~265V or DC24V), otherwise it would be

cause serious damage to the controller.

3. Please use correct wiring as per diagram for (Input, Output etc).

4. Use M3 screw-compatible crimp-on terminals with an insulation sleeve, as shown

below

3.2mm 3.2mm

Torque : 0.4 N.m (4kgf.cm)

5. Avoid installing controller in following environment:

I. A place where the ambient temperature may exceed the range

0 to 50℃

II. A place where the ambient humidity may exceed the range

from 20 to 90%RH.

III.A place where the controller likely to come into contact with water, oil,

chemicals, steam and vapor.

IV. A place where the controller is subject to interface from static

electricity, magnetism, excessive vibration and electrical noise.

6. For thermocouple (TC) input, use shielded compensating lead wire.

7. For RTD input, use shielded wiring which haslow resistance and

a close resistance match between the 3 wires.

5. Parts description

uTC52

PRO

3 5 6 7

uTC62

1 2 13 10 15 14

11 8 9 12 16 57

4 3 6

uTC42

1 2

3 5 6

uTC72 / uTC92

3 4 5 6 7

8 9 10 11 12 13 14 15

SYMBOL NAME FUNCTION

PV 1Measured value

(PV) display Displays PV or various parameter symbols

(Red)

SV 2Set value

(SV) display Displays SV or various parameter set values

(Green)

SET 3Set key Used for parameter calling up and set value

registration

A/M 4Auto/Manual key Switches between Auto(PID) output mode and

Manual output mode.

5Shift key Shift digits when settings are changed

6Down key

*Program hold Decrease numbers (-1000,-100,-10,-1)

*Program hold

〈

Programmable controller

〉

7Up key

*Program run Decrease numbers (+1000,+100,+10,+1)

*Program run

〈

Programmable controller

〉

OUT1 8OUT1 lamp Lights when OUT1 is activated (Green)

OUT2 9OUT2 lamp Lights when OUT2 is activated (Green)。

Auto tuning lamp Lights when Auto tuning is activated (Orange)

AL1

Alarm 1 lamp Lights when Alarm 1 is activated (Red)

AL2

Alarm 2 lamp Lights when Alarm 2 is activated (Red)

AL3

Alarm 3 lamp Lights when Alarm 3 is activated (Red)

MAN

Manual output lamp Lights when manual output is activated

(Orange)

PRO

*Program running

lamp *Flashes when program is running

〈

Programmable controller

〉。

OUT1%

OUT% bar-graph

display Output% is displayed on 10-dot LED.

zOptional Spec.

Model uM

uTC52 uTC62 uTC72 uTC42 uTC92

Output 2 For heating and cooling control use.

Relay , SSR , 4~20mA , 0~20mA , 0~5V , 0~10V , 1~5V , 2~10V

SPST type SPDT type SPST type SPDT type SPDT type

Alarm 2 3A , 220V , electrical life:100,000 times or more (under rated load)

Available Available Available AvailableNot

available SPST type SPST type SPST type SPST type

Alarm 3 3A , 220V , electrical life:100,000 times or more (under rated load)

Display range of heater current : 0.0~99.9A ,Accuracy : 1%FS

Included CT : SC-80-T

Heater Break Alarm

(HBA) Alarm relay : AL1

Available for PV or SV transmission

Transmission 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V

Remote SV 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V

Protocol : MODBUS RTU , MODBUS ASCII , TAIE

RS232 , RS485 , TTL

Communication

Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps.

Data bits : 8 , Stop bit : 1 or 2bit , Odd or Even parity.

Water/Dust proof IP65

zSpecial control output (OUT1)

Model uTC52 uTC62 uTC72 uTC42 uTC92

1φzero crossing

control(1φSSR) Available Not available Available Not

available Available

3φzero crossing

control(3φSSR) Not available Available

Motor valve control Available

1φphase angle

control(1φSCR) Not available Available

3φphase angle

control(3φSCR) Not available Available

zProgrammable RAMP/SOAK

Model uPC52 uPC62 uPC72 uPC42 uPC92

Programmable

RAMP/SOAK 2 patterns with 8 segments each.

The 2 patterns can be linked together as 16 segments use.

3. Terminal arrangement

3.1 uTC52 Terminals ( 48mm x 48mm , DIN 1/16 )

AC 85~265V

DC 15 ~50V(Option)

A.Power Supply

Relay SSR mA,V

OUT1

(1ΦZero Cross

Control)

Relay SSR mA,V

OUT2

OPEN

COM

OUT1

(Proportional Motor

Valve Control)

B.Control Output

mA,V RTD TC,mV

C.Input

AL 1

AL 2

D.Alarm

TRS

E.Transmission

RS232

F.Communication

RS485

Dx-

Dx+

TTL

(Option)

(Use OUT1 & OUT2)

(Proportional Motor

Valve Control)

H.CT Input

3.2 uTC62 Terminals ( 96mm x 48mm , DIN 1/8 )

AC 85~265V

DC 15 ~50V(Option)

A.Power Supply

Relay SSR mA,V

OUT1

(1ΦPhase

Angle Control)

Relay SSR mA,V

OUT2

OPEN

OUT1

(Proportional Motor

Valve Control)

B.Control Output

mA,V RTD TC,mV

C.Input

AL 1

AL 2

D.Alarm

TRS

E.Transmission

RS232

G.Communication

RS485

Dx-

Dx+

TTL

(Option)

COM

AL 3

Remote SV

F.Remote

H.CT Input

3.3 uTC72 Terminals ( 72mm x 72mm)

AC 85~265V

DC 15 ~50V(Option)

A.Power Supply

Relay SSR mA,V

OUT1

Relay SSR mA,V

OUT2

OPEN

OUT1

B.Control Output

mA,V RTD TC,mV

C.Input

AL 2

D.Alarm

TRS

E.Transmission

RS232

G.Communication

RS485

Dx-

Dx+

TTL

(Option)

COM

AL 1

Remote SV

F.Remote

PROT

OUT1

PROT

COM

(Proportional Motor

Valve Control)

(1ΦZero Cross

Control)

(1ΦPhase Angle

Control)

H.CT Input

3.4 uTC42 Terminals ( 48mm x 96mm , DIN 1/8 )

AC 85~265V

DC 15 ~50V(Option)

A.Power Supply

Relay SSR mA,V

OUT1

(1ΦPhase

Angle Control)

Relay SSR mA,V

OUT2

OPEN

OUT1

(Proportional Motor

Valve Control)

B.Control Output

mA,V RTD TC,mV

C.Input

AL 1

AL 2

D.Alarm

TRS

E.Transmission

RS232

G.Communication

RS485

Dx-

Dx+

TTL

(Option)

COM

AL 3

Remote SV

F.Remote

H.CT Input

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