Teba therm T-30 Manuale utente

Installation & Manual

Boiler With Solid Fuel

Model T-30 / T-40

 

 
TABLE OF CONTENTS 
 
SOLID FUEL BOILERS AND EFFICIENCY...........................................................3 
 
BOILER SPECIFICATIONS........................................................................................3 
 
IMPORTANT POINTS FOR THE HEATING SYSTEM...........................4 
 
THE PROCEDURES AND SECURITY PRECAUTIONS BEFORE USING 
THE FLOOR HEATING ......................................................................................................4 
 
ELECTRONIC CONTROL SYSTEM INSTALLATION AND USE....................7 
1 INSTALLATION.......................................................................................................7 
2 USE OF ELECTRONIC CONTROL SYSTEM................................................7 
3 FEATURES OF ELECTRONIC CONTROL SYSTEM.................................9 
FIRST USE........................................................................................................................9 
 
7, CARE AND USE OF THE SOLID FUEL BOILER .................................................10 
 
GENERAL WARRANTY AND POLICIES......................................................12

1. SOLID FUEL BOILERS AND EFFICIENCY

1-1) Turkey's first in electronical control system solid fuel boilers.

1-2) The fan motor and the circulation pump are controlled by the

electronic control system.

1-3) High efficiency is because of the physical structure.

1-4) Easy-replaceable grid system. This grill can be changed easily in a

short time.

1-5) Automatic ash-discharge system.

1-6) Due to the open circuit of the operating system, there is no expansion

of pressure due to the water vapor in the boiler.

2. BOILER SPECIFICATIONS

T-30

FUEL TYPE

SOLID FUEL

HEAT POWER

30 KW

BOILER INPUT- OUTPUT (INCH)

OPERATION PRESSURE

1-2 BAR

FLUE PIPE DIAMETER

150 mm

FUEL LOADING CAPACITY

20 Kg

EFFICIENCY

% 89

POWER

230 V-50 Hz

TOTAL WEIGHT

190 KG

BOILER WATER CAPACITY

63 LT.

T-30

BOILER

DEPTH

(MM)

WIDTH

(MM)

HEIGHT

(MM)

640

540

940

T-40

FUEL TYPE

SOLID FUEL

HEAT POWER

40 KW

BOILER INPUT- OUTPUT (INCH)

OPERATION PRESSURE

1-2 BAR

FLUE PIPE DIAMETER

150 mm

FUEL LOADING CAPACITY

25 Kg

EFFICIENCY

% 89

POWER

230 V-50 Hz

TOTAL WEIGHT

240 KG

BOILER WATER CAPACITY

76 LT.

T-40

BOILER

DEPTH

(MM)

WIDTH

(MM)

HEIGHT

(MM)

640

540

1180

3. IMPORTANT POINTS FOR THE HEATING SYSTEM

In a single-storey locations, the installation main piping should be suitable

for the boiler outlet diameters (eg, if the boiler outputs are 1 " metal pipe,

the main line pipes 1" metal pipe or the inner diameter 1 "could be plastic

pipe suitable for the metal pipe.

1. In the case of multiple floors, the entrance and exit of each floor must be

separated. The main pipes distributing to the floors should be wider; the

pipes distributing to the radiators in the floors should have at least 1 "metal

pipe or a inner plastic pipe with the diameter 1". Since a circulating system

(circulation of heating water) is more comfortable in this way, the hot water

in the boiler is felt in the radiator in less time.

Note: The diameters of the input and output pipes of the last 4 mtul

radiators can be 3/4 "metal pipe or 3/4" internal diameter plastic pipe with

a diameter suitable for the metal pipe.

2- Installation pipes should be passed as far as possible through concrete

floor.

In places where there is a necessity to stay in concrete, it should be passed

through concrete floor by making a good heat insulation.

4. THE PROCEDURES AND SECURITY PRECAUTIONS BEFORE USING

THE FLOOR HEATING

1 -) The opening of the solid-fuel floor boilers must be done by an

authorized service. In cases where there is no authorized service, the

opening of the boiler needs to be done by the persons foreseen by the

dealer.

2-) Our solid fuel boilers should definitely not be installed in bedrooms,

living rooms and wet floors (bathrooms, etc.).

3-) On the bottom of the floor, where the boiler will be installed, there must

nothing contain that can be ignited such as carpet, wood and plastic pads. If

you are going to install the boiler on a wood parquet, an upgrate part

should be placed

4-) Chimney needs to be used at the exit of the waste gas. This should be a

single chimney and no chimney connection from any location. The gas

absorption of the chimney should be high. The simplest method of detecting

this is to cover the mouth of the chimney with paper and watch whether the

paper piece is hanging in the air. If this happens, the emmission of our

chimney is sufficient for our boilers.

(In order to strengthen the emmission of our chimney, we must raise

the size of our chimney).

5-) Between the chimney output of the boiler and the chimney there must

be maximum 1 elbow and 2 pieces of pipe.

6-) Solid-fuel floor heating boilers as seen in FIGURE -2; the inlet and outlet

of the radiator must be connected to the main pipes in the heating system

with the connection parts seen in the figure without disturbing the order.

The conical tracks and ball valves shown in the figure help to ensure that

our boilers can be easily disassembled during any breakdown.

7-) Expansion tank installation needs to be done as shown in FIGURE-2.

8-) Expansion tank installation should be connected as shown in FIGURE 2.

Note: If there is more than two-fold height between the place where our

boiler is located and the place where we will install our expansion tank, the

diameter of the installation pipes drawn into the expansion tank should be

increased.

9-) The expansion tank water reinforcement outlet shown in FIG-2, must be

connected to the water supply inlet of the boiler. This water supply outlet

boiler and installation completing the water reduction in our installation

and our boiler remain dehydrated.

10-) As shown in FIG. 2, the expansion tank steam inlet should be connected

to the steam outlet of our boiler. This connection prevents the accumulation

of pressure by sending water vapor inside the boiler and the air inside the

boiler to the expansion tank.

11-) Expansion tank water reinforcement inlet shown in FIGURE 2 is used

to add water to the expansion tank, boiler and plumbing.

CAUTION! When filling, the installation has to be carried out from any

point of the installation other than the expansion tank and the other

outlet on the side should be closed with a blind plug, but the vapor

output (water discharge) on the expansion tank must not be closed.

12-) The expansion tank steam output shown in FIGURE-2: used to throw

out the vapor from our boiler. By drawing a line from the steam outlet on

the expansion tank to the wet floor, vapor is discharged.

13-) The circulation pump and the bypass line should be installed at the

radiator output as shown in FIGURE 2.

14-) The unshielded cable in the rear of our boiler should be installed in the

circulation pump as shown below.

15-) Hot Water Outlet and Cold Water Inlet located on the back side of our

boiler provides hot water for use in kitchens, bathrooms and

washbasins. The inlet of cold water should be connected to the network

installation and the outlet of hot water to the hot water installation of

the apartment.

Note: The amount of hot water to be supplied from our boiler must not

exceed 6 lt per minute. The temperature ratio is 75% of the boiler

temperature. The boiler water temperature should not be lower than 55° C.

5. ELECTRONIC CONTROL SYSTEM INSTALLATION AND USE

5.1 INSTALLATION

1- The electrical and sensor sockets on the upper part of the solid fuel floor

heater are attached to the sockets at the bottom of our electronic control

system as shown in Figure-6.

2- The feet of our electronic control system should be put into the holes at

the top of the boiler.

Caution: During the installation, the electronic sensor or the connection

cables should not be removed. The power should be 230 V and 50 Hz.

5.2 USE OF ELECTRONIC CONTROL SYSTEM

1-) When the electronic control system is installed and the power cable is

plugged, the temperature and the circulation pump are visible on the display

of the electronic control system.

2-) When pressing one time the "MENU" button on the electronic control

system, the fan section is displayed and the operating temperature lowest

limit value of the fan motor starts to flash. Press the (+) and (-) buttons on

the right side of the control system to enter the temperature value that you

want the fan motor to start with. When the boiler temperature rises above

this value, the fan activates automatically and starts working. When the

boiler temperature falls below the set value, the fan motor automatically

deactivates and the fan motor stops.

3-) When the "MENU" key on the electric control system is pressed twice,

the fan section comes to the screen and the highest limit value of the

operating temperature of the fan motor starts flashing. Press the (+) and (-)

buttons on the right side of the control system to enter the temperature

value that you desire the fan motor to terminate the operation. When the

boiler temperature reaches this value, the fan automatically deactivates and

the operation stops. Moreover, if the boiler temperature drops below the set

value, the fan motor automatically switches on and starts running.

4-) If pressing three times the "MENU" button on the electrical control

system, the pump section is displayed and the starting temperature lowest

limit value of the circulation pump starts to flash. By pressing the (+) and (-)

buttons on the right side of the control system, we enter the temperature

value we desire the circulation pump to start with. If the boiler temperature

reaches this value, the circulation pump activates and starts automatically.

Moreover, when the boiler temperature falls below the set-value, the

circulation pump automatically deactivates and stop running. The lowest

limit must be 55 ° C. When the temperature drops below 55 ° C,

condensation can cause deformations such as decay, puncture and taring.

Due to this cause, the product to be out of warranty.

5-) The "FAN" button on the electronic control system allows the fan motor

to operate automatically or manually and to cancel the fan. Once the "FAN"

key is pressed, the LCD will display the current status (automatic or manual)

of the fan and whether it is active or not. If the same button is pressed for a

second time, the fan automatically switches to the manual mode. If the

button is pressed for the third time, the fan cancelles. The fan manual

command can be applied when the boiler temperature is under 30 ° C and if

the boiler temperature is above 30 ° C, the fan motor could be brought to the

automatic or cancel position.

Note: "Fan cancel" is used during loading to prevent exhaust gases escaping

from the boiler.

5.3 FEATURES OF ELECTRONIC CONTROL SYSTEM

1 - Electronic control system is a system that allows you to make the heat

control of your boiler comfortable and at the same time, eliminate problems

that may arise from low and high heat of the boiler and installation.

2- Due to the LCD display, it provides instant monitoring of the boiler

temperature, pump and fan operating status.

3- Since the circulation water in the boiler is no longer the highest limit

value of the circulation pump, the circulation pump continues to operate

and minimizes boiling, even if the heating water exceeds the boiling

temperature. As a result, the installation and the boiler are protected

against excessive expansion.

4- When the boiler temperature falls below +5 C in extreme cold conditions,

the circulation pump activates and does not allow any freezing in the

installation and boiler through circulating the heating water inside the

boiler and the installation.

5- In case of a malfunction of the temperature sensor, the circulation pump

activates automatically.

6. FIRST USE

1 - After completing the installation process of the solid fuel boilers, heating

water needs to be added to the boiler and radiators. While adding, the

water level could be monitored from the left side of the expansion tank. The

water needs to be filled half way. Check whether there is any leakage.

2- If there is no leakage in the installation, the 2 sockets (small) should be

removed. Plug in the power plug to activate the circulation pump. Run it

for 5-10 minutes in this position to remove the air gaps in the boiler. After

10 minutes, remove the power plug and re-insert the 2- sockets (small) and

plug the electric cable again.

CAUTION: If there is no movement in the circulation pump by removing the

2-socket plug and inserting the electrical plug, remove the yellow screw

located in the middle part of the circulating pump. If the shaft does not

rotate, rotate it with the screwdriver, and put the yellow screw in place.

3- Cancel the fan by pressing the FAN button on the electronic control

system.

4- The boiler burns by placing a few pieces of wood in the boiler. The LCD

screen on the electronic control system indicates whether the pump is active.

If the pump is not active, the temperature of the pump minimizes by pressing

the menu button on the control system. As soon as the display shows 'pump

active' on the LCD screen, check whether the circulation pump is working. If

there is no movement in the circulation pump, the yellow screw on the

circulation pump needs to be moved by a screwdriver and the shaft in the

pump needs to be turned and to operate the pump. It is expected that the

remaining air in the boiler and in the installation is pumped into the

expansion tank by running the pump for 10 minutes.

Note: The procedures listed in Articles 3 and 4 above should be made in the

first firing process when the solid fuel boiler is not used for a long period of

time.

7, CARE AND USE OF THE SOLID FUEL BOILER

1- Solid fuel boilers must not be burned or used without heating water.

2- Do not use flammable materials such as rubber, plastic and excessive

amount of environmental pollution such as coal (fugitive coal) which is

forbidden to be used by official institutions. Such substances causes

environmental pollution and reduces the life of the boiler and causes waste

gas passage ways to become blocked. Our company is not responsible for any

damage or damage caused by such materials.

3- In places where the chimney emmission is not sufficient, the fan must be

canceled until the chimney extraction is improved.

4- In the heating water of our installation, antifreeze must be added

according to the climate conditions of our region. The antifreeze prevents the

freezing in our installation during the winter months and extends the life of

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