TECHCON TS580D-MM Manuale utente
1
TS580D-MM
Micro-Meter Mix Controller User Guide
technon.com/contact-us
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Accurately Dispense Two Component (2K) Material
with Dual PC Pump TS8200D Micro-Meter Mix
Dispensing System
2
TS580D-MM
Micro-Meter Mix Controller USER GUIDE
techcon.com/contact-us
Contents
1 Safety ....................................................................................................................................................... 3
2 Symbol Definitions.............................................................................................................................. 4
3 Specifications ....................................................................................................................................... 5
4 Features ................................................................................................................................................. 6
5 Operation............................................................................................................................................... 8
5.1 Connecting the Unit...................................................................................................................... 8
5.2 The Calibration Select Screen .................................................................................................. 9
5.3 Air Pressure Calibration.............................................................................................................10
5.4 Pump Calibration ..........................................................................................................................11
5.5 Pressure Sensor Calibration .....................................................................................................15
5.6 Pressure Adjustment ..................................................................................................................16
5.7 To Change Pressure Unit Display...........................................................................................16
5.8 Manual/Purge Mode.................................................................................................................... 17
5.9 Automatic Dispense Cycle .......................................................................................................18
5.10 Pressure Sensor Setting........................................................................................................... 21
5.11 Cycle Counter .............................................................................................................................. 22
5.12 Stored Program in Memory Cell...........................................................................................24
5.13 Controller Mode and Robotic Mode....................................................................................26
6. Network Settings............................................................................................................................... 27
7. USB –Software Upgrade................................................................................................................29
7.1 OEM –Factory Reset ..................................................................................................................30
7.2 Information Screen.....................................................................................................................30
8. Troubleshooting .................................................................................................................................31
9. Maintenance........................................................................................................................................ 32
10. Limited Warranty ............................................................................................................................33
3
TS580D-MM
Micro-Meter Mix Controller User Guide
technon.com/contact-us
1 Safety
Intended Use:
WARNING: Use of this equipment in ways other than those described in this User
Guide may result in injury to persons or damage to property. Use this equipment
only as described in this User Guide.
OK International cannot be held responsible for injuries or damages resulting from
unintended application of its equipment. Unintended uses may result from taking the
following actions:
•Making changes to equipment that has not been recommended in the User Guide
•Using incompatible or damaged replacement parts •Using unapproved accessories
or auxiliary equipment
Safety Precautions:
•Do not operate this unit in excess of maximum ratings/settings
•Always wear appropriate personal protective clothing or apparel
•The fluid being dispensed may be toxic and/or hazardous. Refer to the Material
Safety Data Sheet for proper handling and safety precautions
•Do not smoke or use open flames when flammable materials are being dispensed
•This equipment is for indoor use only
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TS580D-MM
Micro-Meter Mix Controller USER GUIDE
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2 Symbol Definitions
Symbol
Description
Symbol
Description
Home Screen
Dispense both pumps
Settings
Dispense Pump 1 only
Calibration
Dispense Pump 2 only
Not logged in / Login
Screen
Advanced Calibration
Logged in / Login Screen
Factory Reset Settings
E-Stop
Information
Reset Cycle Count
Robotic Mode
Pressure Unit Select
Time/Volume/Weight mode
Volume/Time/Quantity
Select
Interrupt mode
Controller Mode
Teach mode
Run
Purge mode
Run Continuous
Purge Pump 1 mode
Run Sequence
Purge Pump 2 mode
Run Sequence Continuously
Ratio
Continuous/Sequence
Mode Select
Low Pressure Calibration
IOT/RCP/Network
Settings
High Pressure Calibration
USB firmware upgrade
Inlet Pressure
Forward Dispense
Outlet Pressure
Reverse (suck back)
Current to Pump 1
Selected Program
Current to Pump 2
Completed Dispenses
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TS580D-MM
Micro-Meter Mix Controller User Guide
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3 Specifications
Size
290 mm x 212 mm x 98 mm (11.4” x 8.3” x 3.9”)
Weight
2.8 kg (6.17 lbs)
Input Voltage
24 VDC
Output Voltage Range
0-24 VDC
Rated Power
15 W
Air Input
100 psi (6.9 bar) Max.
Air Output
0-99.9 psi (6.9 bar)
Pollution Degree
II
Installation Category
I
Indoor Use
Altitude up to 2,000 m (6,562 ft)
Operating Temperature
0 ˚C to 50 ˚C (32 ˚F to 122 ˚F)
Storage Temperature
-10 ˚C to 60 ˚C (14 ˚F to 140 ˚F)
Max. Relative Humidity
80% for temperature up to 31 ˚C (87.8 ˚F) Decreasing
linearly to 50% relative humidity at 40 ˚C (104˚F)
Timer
0.008-99.99 seconds
Cycle Mode
Timed, By-Weight, By-Volume, Interrupt, Teach, Purge
Timing Repeat Tolerance
+/- 0.001%
Cycle Rate
Up to 600 cycles/min
Display
Touch Screen, Resistive
Meets or exceeds
CE, TUV and NRTL
6
TS580D-MM
Micro-Meter Mix Controller USER GUIDE
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To initiate a dispense cycle with voltage
4 Features
Figure 1: Controller Features
•Air Output A/B –Pressurized air to connect to the material syringes. The ports
share a common source.
•Motor Ports C/D –Connected to the motors/pumps, provide drive power to the
motors, and read encoder feedback.
•Air Regulator –Reduce inlet air pressure (100 psi typical) to a desired pressure.
•Air Inlet –Connect to pressurized air source (100 psi typical).
•Air Outlet Unregulated –share pressurized air to auxiliary equipment.
No Connection
No Connection
To initiate a dispense cycle with
contact closure Pin 5 –Pin 6
Pin 1 (+)
Pin 2 (-)
Pin 3
Pin 4
Pin 5
Pin 6
Chassis Ground
Pin 5
Pin 3, 4, 7, 8, and 9 = No Connection
5-24
VDC
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TS580D-MM
Micro-Meter Mix Controller User Guide
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•Foot Switch Port –Connect external switch to actuate dispenses.
•I/O Port.
•Internet Port –RJ45 connection to Ethernet.
•USB Port –Software Upgrade.
•External Pressure Inputs –connect to pump to monitor material pressure.
CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure
proper air filtration.
Figure 2: Typical Set Up Diagram
Items Description
1Air Filter
2Pump (not included)
3Syringes of material (not included)
4Power Adapter
5Foot Switch
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TS580D-MM
Micro-Meter Mix Controller USER GUIDE
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5 Operation
5.1 Connecting the Unit
1. Connect the power cord and foot switch to the back of the unit.
2. Connect the pumps to Ports C and D. The Left pump is typically connected to
Port C and the Right pump is typically connected to Port D.
3. Connect Syringe air hoses to Ports A and B.
Caution: Port A and B share the same regulated air source. If the viscosity of the resin
is significantly higher than the hardener, please use an external regulated air source for
the resin.
4. Press the Power switch to turn on the unit.
5.1.1 Login
1. From the Home screen, touch the Login icon to enter the Login screen.
2. Enter “0000” in the Password window (Password window should be highlighted
with a green box).
3. Touch green check to accept.
4. Optionally check “Password Disabled”- no further login will be required.
5. Touch the Home screen button to return to the Home screen.
Figure 3
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TS580D-MM
Micro-Meter Mix Controller User Guide
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Optionally, click the checkbox. No further login will be
required, and lockout will not occur until the box is unchecked explicitly.
To change the password, click on the Gear then enter the old, then new
password.
5.2 The Calibration Select Screen
From the Home screen button, touch the calibration button . You will see the
Calibration Select screen.
Figure 5: Resetting the Password
Figure 4: Password Screen
10
TS580D-MM
Micro-Meter Mix Controller USER GUIDE
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5.3 Air Pressure Calibration
Note: Pressure calibration must be performed when the unit is activated for
the first time.
From the Home screen button, touch the calibration button then select
AIR PRESSURE CAL.
1. Reduce the air pressure at the rear air inlet port to zero (0) PSI. Touch the ‘LOW
(0)’ pressure measurement box. Note: Inside the yellow box is the internal
unitless pressure measurement. It will be updated.
2. Increase the air pressure at the rear air inlet port to 100 PSI (6.89 BAR). Touch the
‘HIGH (100)’ measurement box. The ‘HIGH (100)’ measurement box on the right
will be updated.
Figure 6: Calibration Select Screen
Figure 7: Air Pressure Calibration Screen
Indice
