Techmach AWG5000 Manuale utente

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Tale of Contents

Quick instructions for ultrasonic sensor or infrared sensor......................................Inside Front

Photoelectric sensor Techmach LS80 Manual......................................................OUTside Front

Safety and Warning....................................................................................................................2

Introduction..................................................................................................................................5

Technical specification..............................................................................................................7

Installation and Adjustment.......................................................................................................9

Troubleshooting............................................................................................................................22

Operation......................................................................................................................................13

Maintenance...............................................................................................................................24

Shipping and Storage................................................................................................................24

Warranty Policy & server after sale.......................................................................................... 25

Appendix I..................................................................................................................................................................................26

Appendix II.................................................................................................................................................................................27

Appendix III................................................................................................................................................................................28

AW5000 control enclosure................................................................................................................15

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Safety and Warning

Make sure carefully read this manual before your installing, wiring, starting, operating or making practices while

operating and maintaining this unit. Please operate the web guiding control system with necessary skill and complete

awareness of the Safety and Warning, make sure not operated by unqualified person.

We used signal words WARNING and CAUTION to indicate Hazard seriousness levels asfollows:

WARNING: is used to indicate the presence of a hazard, which can cause severe personal injury,

death, or substantial property damage if the warning is ignored.

CAUTION: is used to indicate the presence of a hazard, which will or can cause minor personal injury

or property damage if the warning is ignored.

However, please comply with instruction strictly no matter CAUTION or WARNING, as huge damage maybe caused

even if ignoring the CAUTION content.

PRIHIBIT and MANDATORY symbols are defined follows:

PRIHIBIT: Make sure NOT to do. For example: we use to indicate the warning “ No Kindling”.

MANDATORY: Make sure to do strictly. For example: we use to indicate the warning “EARTHING ”.

In this manual, we use signal words NOTE to indicate other functional Warnings, which maybe not cause property

damage, but still need your full attention. Please put this manual at the place where easy to get.

1. Read the fallowing carefully to defend against electric shock

WARNING

zMake sure the power supply is switched off first and verify that no supply voltage reserved on the switch

power with a multi-meter before your wiring or examination, otherwise serious electric shock may

be caused.

zMake sure the switch power earthed completely.

zWiring and examination may only be operated by the qualified person.

zMake sure the wiring only and must after installation of the viscosity control enclosure, otherwise the

serious electric shock may be caused.

zMake sure not damage or haul the cable, also unable to crush or hang the cable with heavy materials,

otherwise the serious electric shock may be caused.

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2.Read the fallowing carefully to defend against the fire:

zMake sure not use any tinder to install switch power or web guide control enclosure, otherwise a fire may

be caused.

zMake sure switching off the power supply first while any faults happens with the switch power or web

guide control enclosure. Otherwise, continue power-on may cause the fire.

3.Read the fallowing carefully to defend from damage:

1).Make sure input voltage of switch power comply with this instruction, otherwise serious damage to the switch power

may be caused.

2).Make sure correct wiring polarity (+, -), otherwise serious damage to the switch power may be caused.

4.Other warnings:

Please pay attention to follows, any error operation may cause serious personal injury, device damage or electric shock.

1).Transit and installation

zPlease use correct transport method based on weight of the device itself.

zMake sure not pile up over the reasonable quantity.

zMake sure to install the device at a firm place with the install methods described in this instruction.

zMake sure not stand on this device or put heavy material on the device.

zMake sure the device to be far away from any falling or impingement.

Operating environment:

Web Guiding Control enclosure and sensors:

Ambient temperature: -10 to +50 (Non-freezing)

Ambient Humidity: Less than 90% RH (Non-condensing)

Storage Temperature: -20 to +65 (Non-freezing)

Storage Humidity: Less than 90% RH ( Non-condensing)

Operating altitude: Less than 1000 m

Passline vibration: Less than 5.9m/s2

Linear Actuator :

Ambient temperature: -10 to +50 (Non-freezing)

Ambient Humidity: Less than 90% RH (Non-condensing)

Deposit Temperature: -20 to +65 (Non-freezing)

Deposit Humidity: Less than 90% RH (Non-condensing)

Operating altitude: Less than 1000 m

Passline vibration: Less than 5.9m/s2

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Caution:

zLinear Actuator and the sensor should be fastened on the mechanism firmly, otherwise will effect the

accuracy, even caused serious damage to this device.

zAs for installation of linear actuator, please distinguish the position between R end (fixed) and F end

(unfixed), otherwise serious damage to this mechanism will be caused, even rejected.

zWe suggest the user use specific adjusting bracket to finish the installation, and make sure a firmly

installation, otherwise will effect the accuracy or caused damage badly.

2). Wiring

Caution:

Make sure correct wiring connection, otherwise, the damage to switch power or viscosity control enclosure

maybe caused.

3). Initial operation and adjustment

Caution:

zPlease adjust and confirm your parameter setting before running, otherwise, unexpected affair maybe

happens.

zAny extreme parameter adjustment or change will cause an unstable running.

4). Operating

Caution:

zTo insure a timely running-stop and switching-off power supply immediately, please set outer

urgent-pause- switch.

zMake sure NOT disassemble this device for maintenance by any unqualified person.

zMake sure NOT to refit the device.

5).Abnormity handling

Caution:

Refer to the trouble shooting chapter first when fault happens, and eliminate the trouble according to

solution in this instruction. Make sure to verify the security before rerunning the device.

6).Waster handling

Caution:

Please handle the waster as a kind of general industrial waste.

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Introduction

AWG5000 is a high performance web guiding system with high accuracy, stability and reliability and quite simple to install

or operate. This system is compatible with Techmach’s compensated ultrasonic edge detectors, compensated IR edge

detectors and Linear Actuator.

Addition,AWG5000 support Ethernet, CAN and RS485 network communication and allowed to be remotely controlled by

a remote station or terminal.

A typical AWG5000 controlling system including four main components:

1.Web guide control enclosure

zThe control board is opto-isolated with PWM motor board, which enhances system’s reliability;

zThe System could save up to 128 unique non-volatile memory for user’s settable parameters and operating modes, and

auto-recovery after power interruption;

zOn-board parameter entry touch keypad control and 5 digits of LED display in bright blue colo;

zActuator end-of-travel limit:

Potentiometer input for electronically-adjustable limits;

Limit switch inputs for adjustable limits;

zInput voltage: 24VDC, 12VDC;

zNetwork:THERNET,CANBUS,RS485.

2.Switch power supply

zSwitch-selectable input voltage: single-phase, 220 20% VAC, 50HZ;

zOutput voltage: 24VDC [+V1 –V1]; 12VDC[+V2 –V2]

Caution:

zThe information contained herein is accurate at the time of publication, Techmach reserves the right to

make design changes to equipment described in this manual at any time and without notice.

zThe technician should comply with local rules during the installing process.

zThis mechanism should be installed, activated and operated by qualified person.

zRemove manually allowed.

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3.Edge Detector

1).Compensated ultrasonic Edge Detector

zFully compensated for temperature, humidity, dust, and most other process contaminants, and no manual operation

needed;

zImmune to passline variation and web flutter;

zIdeal for transparent or opaque film, paper, foil web materials.

2).Compensated IR Edge Detector

zFully compensated for temperature, humidity, dust, and most other process contaminants, and no manual operation

needed;

zImmune to passline variation and web flutter;

zIdeal for non-wovens and other opaque porous web materials.

4).Linear Actuator

zTechmach’s actuator is belt-driven and ball-screw designed for superior reliability and precision. The actuator uses a

ball bearing as its driver to make sure smooth motion & precise position. High industrial-grade thrust bearing are used in

all actuators. This special thrust bearing was used to trundle, enable a long lifetime and reliant running achieved

zThe center position of actuator is adjustable within the safe end-of-travel limit, more flexible and facility.

zDC Servo drive motor made the actuator respond more rapid and accurate

zFull product series optional

zSuitable for every web guide, unwind or rewind roll frame

Technical Parameters (Standard Specification)

Power supply: DC24V

Operating Temperature: - 10 ~ +50

Humidity: Less than 90% RH

Enclosure Size: (W HD) 190mm 220mm 90mm

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Technical Data

1.Web Guiding control enclosure

Power supply: 24VDC 1%,12VDC 1%;

Rated power consumption:120VA;

Enclosure: Protection class is IP54, embedded installation mode and wall-hanging installation mode is optional;

Splice performance: remote control allowed;

On-board entry keypad function:

Parameter setting

EdgeAselect

Edge B select

Centerline select

Actuator Retract

Actuator Extend

Automatic Mode

ManualMode

Auto-center Mode

Ambient Temperature: -10 ~50

Humidity: 0~90%, Non-Condensing;

Accuracy: within 0.1mm;

Web guiding speed: 25 mm/s;

Max drive load: 3000 kg.

2.Edge Detecter

Splice mode: selectable simulate or digital I/O (digital algorithms);

Temperature Range: -10 ~50

Response time: 4 milliseconds;

Material: electro-aluminum sheet, Chemical synthetic materials.

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3.Linear Actuator

Example of confirming the parameter:

Mode:

Max end-of-travel:

Max load rating:

Max Thrust

300 1500 3000

30 150 300

Type Load End-of-travel

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