Technotrans Termotek P70100-24495 Guida utente

Instruction Manual

ORIGINAL INSTRUCTION MANUAL

Cooler

P70100-24495

90000899992-00 - EN

2019-07-02

We reserve the right to implement technical changes which may result

in deviations from the illustrations and information contained in this

manual.

The translation, disclosure to third parties as well as any reproduction

and distribution are prohibited without our prior consent.

The main components, devices, arrangements, software as well as the

control and instrumentation equipment on all of our products are

protected both at home and abroad by patent applications, patents,

utility models or copyrights.

Copyright by

termotek GmbH

Im Rollfeld 6

D-76532 Baden-Baden

Federal Republic of Germany

termotek GmbH

www.gds.eu

1 Contact Addresses.................................................................................................................................5

1.1 Manufacturer's address ..................................................................................................................... 5

1.2 Service addresses ............................................................................................................................. 5

1.3 Making contact................................................................................................................................... 7

2 About this manual ..................................................................................................................................8

2.1 Use and storage ................................................................................................................................ 8

2.2 Target audience................................................................................................................................. 9

2.3 Explanation of the various notes ..................................................................................................... 10

2.4 Seal of quality .................................................................................................................................. 11

3 Liability and warranty ..........................................................................................................................12

3.1 General information ......................................................................................................................... 12

3.2 Terms of warranty............................................................................................................................ 13

3.3 Information on IT Safety .................................................................................................................. 14

4 Safety.....................................................................................................................................................15

4.1 General information ......................................................................................................................... 15

4.2 Intended use .................................................................................................................................... 16

4.3 Safety of personnel.......................................................................................................................... 16

4.4 Transport and installation/start-up ................................................................................................... 18

4.5 Operation ......................................................................................................................................... 19

4.6 Maintenance .................................................................................................................................... 19

4.7 Operating faults ............................................................................................................................... 19

4.8 Residual risks .................................................................................................................................. 20

4.9 Use of chemicals ............................................................................................................................. 20

4.10 Use of cleaning agents .................................................................................................................... 21

4.11 Safety labels .................................................................................................................................... 22

5 Description / Overview.........................................................................................................................23

5.1 General information ......................................................................................................................... 23

5.2 Safety devices ................................................................................................................................. 24

5.3 Factory protective measures ........................................................................................................... 24

5.4 Deactivation ..................................................................................................................................... 24

5.5 Foreseeable misuse ........................................................................................................................ 25

6 System Layout ......................................................................................................................................26

6.1 Overview.......................................................................................................................................... 26

6.2 Information concerning the refrigerant............................................................................................. 28

6.3 Refrigeration unit ............................................................................................................................. 29

6.3.1 General information ..................................................................................................................... 29

6.3.2 Obligation to maintain records..................................................................................................... 30

7 Transport...............................................................................................................................................31

7.1 Notes................................................................................................................................................ 31

7.2 Transport and packaging material ................................................................................................... 31

7.3 Transport to the installation location................................................................................................ 32

7.4 Installation site ................................................................................................................................. 33

8 Setting Up..............................................................................................................................................34

8.1 Notes................................................................................................................................................ 34

8.2 Installation........................................................................................................................................ 35

8.3 Medium connections........................................................................................................................ 36

8.4 Electrical connection........................................................................................................................ 38

8.5 Filling................................................................................................................................................ 39

8.6 Final steps after start-up.................................................................................................................. 41

9 Operation...............................................................................................................................................42

9.1 Notes................................................................................................................................................ 42

9.2 Switching the unit on or off .............................................................................................................. 43

9.3 Adjustments ..................................................................................................................................... 43

9.4 Refilling ............................................................................................................................................ 43

10 Maintenance..........................................................................................................................................44

10.1 Notes................................................................................................................................................ 44

10.2 Maintenance plan ............................................................................................................................ 46

10.3 Draining off the medium / Refilling the cooler with medium ............................................................ 48

10.4 Filter replacement ............................................................................................................................ 49

10.5 Refrigeration unit ............................................................................................................................. 50

10.5.1 General information ................................................................................................................. 50

10.5.2 Refrigerant sight glass ............................................................................................................. 51

10.6 Restart ............................................................................................................................................. 51

11 Troubleshooting ...................................................................................................................................52

11.1 Notes................................................................................................................................................ 52

11.2 General malfunctions....................................................................................................................... 53

11.3 Electrical connection........................................................................................................................ 54

11.4 Refrigeration unit ............................................................................................................................. 54

11.4.1 Refrigerant sight glass ............................................................................................................. 55

11.5 Unit-specific ..................................................................................................................................... 56

11.6 Restart ............................................................................................................................................. 56

12 Disconnecting the device ....................................................................................................................57

12.1 Notes................................................................................................................................................ 57

12.2 Dismantling ...................................................................................................................................... 58

12.3 Transport and storage ..................................................................................................................... 59

12.4 Recycling ......................................................................................................................................... 60

13 Technical data and further information .............................................................................................61

14 Index ......................................................................................................................................................62

Contact Addresses

1 Contact Addresses

1.1 Manufacturer's address

termotek GmbH

Im Rollfeld 6

D-76532 Baden-Baden

Phone +49 (0) 72 21 9711-0

Fax +49 (0) 72 21 9711-111

Germany

1.2 Service addresses

Europe

termotek GmbH

Im Rollfeld 6

D-76532 Baden-Baden

Phone +49 (0) 72 21 9711-0

Fax +49 (0) 72 21 9711-111

Email: service@termotek.de

Germany

technotrans SE

Robert-Linnemann-Straße 17

48336 Sassenberg

Phone: +49 (0) 25 83-301-2000

Fax: +49 (0) 25 83-301-2547

Email: custom[email protected]

Germany

technotrans graphics ltd.

Axis One, Brunel Way

Severalls Business Park

Colchester, Essex CO4 9QX

Phone: +44 (0) 1206-2242-00

Fax: +44 (0) 1206-2242-01

Email: service-uk@technotrans.co.uk

England

technotrans france sarl

ZAET “Les Haies“

Rue Albert Einstein

60740 Saint-Maximin cedex

Phone: +33 (0) 3 44-24 2128

Fax: +33 (0) 3 44-24 85 26

Email: service-france@technotrans.fr

France

technotrans France SARL

Surcusal en ESPAÑA

Paseo de Recoletos, 7 y 9, 5a

28004 Madrid

Phone: +34-91 679 2119

Email: service-spa[email protected]

Spain

technotrans italia s.r.l.

Via Spallanzani, 18

20025 Legnano (Mi)

Phone: +39 (0) 3 31-45 56 09

Fax: +39 (0) 3 31-45 50 65

Email: service-ital[email protected]t

Italy

America

technotrans america inc.

1441 E. Business Center Drive

Mt. Prospect, Illinois 60056

Phone: +1 (847) 227-9200

Fax: +1 (847) 227-9400

Email: service-usa@technotrans.com

USA

technotrans américa latina

Alameda Mercúrio, no. 318

American Park Empresarial

13347-662 Indaiatuba - SP

Phone: +55 (19) 3936-7900

Fax: +55 (19) 3935-1304

Email: servico@technotrans.com.br

Brasil

Contact Addresses

Asia

technotrans Asia-Pacific limited, Japan branch

322 Sannomiya Venture Building

4-1-23 Hamabe-Dori, Chuo-Ku

Kobe 651-0083

Phone: +81 3 5484 3180

Fax: +81 3 5484 3181

Email: service-japan@technotrans.com

Kobe, Japan

technotrans technologies pte.ltd

66 Kallang Pudding Road #04-03

Hor Kew Business Centre

Singapore 329324

Phone: +65 6508 6800

Fax: +65 6844 1566

Email: service-singapore@technotrans.com

Singapore

technotrans india pvt ltd.

#24, Eden Plaza Second Floor

Mount Poonamallee High Road

Nandambakkam, Chennai 600 089

Tamil Nadu

Phone: +91 (0) 44 4351 9349

Email: service-india@technotrans.com

Chennai, India

technotrans group (taicang) co., ltd

No. 8 North Loujiang Road

Taicang 215400

P.R.China

Phone +86 (0) 512 5367 8100

Fax +86 (0) 512 5367 8199

China

Australia

technotrans technologies pte ltd

Unit 7 / 111 Lewis Road

Wantirna

Victoria 3152

Phone: +61 3 9887 5049

Fax: +61 3 9801 1945

Email: service-austra[email protected]

Australia

Contact Addresses

1.3 Making contact

Please keep the following details ready (see the type plate of the unit) when

contacting us (e.g. for spare part orders, warranty claims, etc.):

• Product name

• Serial no.

NOTE

If necessary, enter the information, which is stated on the type plate of the unit,

into the table.

Name of the unit:

(Product Name) ……………………………………

Serial number:

(Serial No.) ……………………………………

Part number:

(Part No.) ……………………………………

Year of manufacture:

(Year of Manufacture) ……………………………………

About this manual

2 About this manual

2.1 Use and storage

NOTE

Prior to performing any work on the unit/system, read the instruction manual.

The following points must be noted:

• The instruction manual is an integral part of the unit/system and must be

available to the operating personnel at the unit/system at all times.

• The instruction manual is indispensable for the safe start-up, operation and

maintenance of the unit/system in line with its intended purpose.

• The instruction manual applies solely to the product that is stated on the

cover sheet.

• We reserve the right to change the instruction manual due to further

technical developments.

• This instruction manual is part of the scope of supply.

• The instruction manual shall apply from the transport phase up to the final

disposal and must be absolutely observed.

• Keep the instruction manual in a place where it is readily accessible at all

times. It must be complete, remain with the machine and must be available

to all authorised persons.

• Maintain the instruction manual in a clearly legible state at all times.

• Hand over the instruction manual along with the device if it is resold.

• The unit/system may present unavoidable residual risks to persons and

property. This is why the instruction manual must be read, understood and

strictly complied with for all types of tasks by the personnel prior to

commencing any work. In addition, any person who works on or with the

unit/system in any way must be instructed and familiar with the potential

hazards.

• This instruction manual is solely intended for trained and authorised

personnel.

• It is the operator's responsibility to ensure that the manual is read and

understood by all operating personnel before starting work.

• The illustrations in this manual are for providing a basic understanding and

may differ from the actual unit/system.

About this manual

2.2 Target audience

When working with the unit/system, the various tasks must be assigned to specific

groups of persons.

Depending on the location of use, the necessary qualification of the personnel may

be subject to varying statutory provisions. The operator must ensure compliance

with the relevant laws. Unless regulated by law, the following list is used to define

the permissible personnel and their minimum qualification.

The following points must be noted:

• Any work on the unit/system must be performed by qualified and instructed

personnel.

• The personnel must have knowledge of the relevant standards, provisions,

accident prevention regulations and operating conditions.

• The personnel must be instructed and trained for the tasks that need to be

performed.

• The personnel must be able to identify and avoid any potential hazards.

Person Task Qualification Lifcycle phase

Qualified

personnel for

transporting loads

Lifting/lowering and transport

of the system

Proven experience in the

handling of suspended loads

and in the securing of loads

Transport, installation,

disassembly and

removal

Qualified

personnel

(mechanics)

Mechanical work during: start-

up, elimination of faults and

malfunctions, maintenance

and shut-down

Training as an industrial

mechanic or an equivalent

professional qualification

Start-up, maintenance,

elimination of faults

and malfunctions,

shut-down,

disassembly and

removal

Qualified

personnel (trained

electricians)

Electrical work Specialised electrical training

or an equivalent professional

qualification

Qualified

personnel

(refrigeration

specialists)

Work on the refrigeration unit Training as a refrigeration

specialist or an equivalent

professional qualification

Qualified

personnel

(machine

operators and

fitters)

Operation and set-up of the

system

Person who has been trained

and instructed by the operator

based on the instructions for

use

Start-up, operation,

maintenance,

elimination of faults

and malfunctions

Qualified

personnel

(disposal

specialists)

Proper disposal of the system Knowledge about the disposal

regulations applicable on site

Shut-down,

disassembly and

removal, disposal

Qualified

personnel (safety

specialists)

Implementation of the

applicable safety regulations

Knowledge about the safety

regulations applicable on site

All phases

Others (e.g.

visitors)

Site inspection Person under the supervision

of a safety specialist

About this manual

2.3 Explanation of the various notes

The warning notes are preceded by signal words indicating the severity of the

hazard.

Compliance with the warning notes is imperative in order to avoid accidents,

injuries and damage to property.

Explanation of warning notices used in this manual:

DANGER

Short description of danger

The signal word DANGER identifies an immediately threatening danger.

Any non-adherence will result in severe injuries or death.

WARNING

Short description of danger

The signal word WARNING identifies a potential danger.

Any non-adherence may result in severe injuries or death.

CAUTION

Short description of danger

The signal word CAUTION identifies a potential danger.

Non-compliance may result in minor to medium injuries.

NOTICE

Short description

The signal word NOTICE identifies a potential risk of damage to property.

Non-compliance may cause damage to the unit or system.

NOTE

The signal word NOTE identifies further information on the unit or about its use.

Note concerning the protection of the environment

The keyword Note concerning the protection of the environment indicates

information concerning the protection of the environment.

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