Tecnoma VECTIS 800e Guida utente

VECTIS 800e - 1000e

1000 - 1200

Adjustments, Use and Maintenance

Read carefully before to use the sprayer

990241F Appril 2015

MAY-2015 3

990241

INDEX

1 - MACHINE IDENTIFICATION

1.1 - SEAL OF THE AUTHORIZED DEALER....................................................................................................................................................................................... 7

1.2 - BRAND PLATE............................................................................................................................................................................................................................. 7

2 - GENERAL INFORMATION

2.1 - FOREWORD ................................................................................................................................................................................................................................ 9

2.2 -THE USER INSTRUCTIONS ....................................................................................................................................................................................................... 9

2.2.1- Product improvements ...............................................................................................................................9

2.2.2- User warning..............................................................................................................................................9

2.3 - GENERAL COMMUNICATIONS .................................................................................................................................................................................................. 9

2.3.1 - Denitions ..................................................................................................................................................9

2.3.2- Conventions used ....................................................................................................................................10

2.4 - EXPECTED USAGE CONDITIONS.......................................................................................................................................................................................... 10

2.4.1- Machine functions ...................................................................................................................................10

2.4.2 - Operator qualications .............................................................................................................................11

2.4.3- Working conditions...................................................................................................................................11

2.5 - INFORMATION FROM AUTHORISED DEALER ........................................................................................................................................................................11

2.5.1- Commissioning ........................................................................................................................................11

2.6 - INFORMATION ON OWNER ......................................................................................................................................................................................................11

2.7 -APPENDIX ................................................................................................................................................................................................................................. 12

3 - GENERAL SAFETY

3.1 - FOREWORD .............................................................................................................................................................................................................................. 13

3.2 - USE OF AN AGRICULTURAL MACHINE. ................................................................................................................................................................................. 13

3.3 - USING CROP TREATMENT PRODUCTS ................................................................................................................................................................................. 14

3.4 - CONVENTIONS RELATING TO SAFETY SYMBOLS ............................................................................................................................................................... 15

3.5 - RECOMMENDATIONS PRIOR TO USE.................................................................................................................................................................................... 15

3.5.1- User manual.............................................................................................................................................15

3.5.2 -Protection of persons ...............................................................................................................................16

3.5.3- Safety and protection systems.................................................................................................................16

3.6 - RISKS RELATED TO THE USE OF THE MACHINE ................................................................................................................................................................. 16

3.6.1- Hitching the machine ...............................................................................................................................17

3.6.2- Power take-off and drive shafts................................................................................................................18

3.6.3-Tyres ........................................................................................................................................................18

3.6.4- Braking systems......................................................................................................................................19

3.6.5- Driving onroads........................................................................................................................................19

3.6.6-Transport on a truck.................................................................................................................................20

3.6.7- Before getting off the tractor.....................................................................................................................20

3.6.8- Other risks ...............................................................................................................................................20

3.6.9- Risks incurred if the safety recommendations are not followed...............................................................22

3.7 - CLEANING, MAINTENANCE AND REPAIR .............................................................................................................................................................................. 22

3.7.1- Cleaning your machine ............................................................................................................................22

3.7.2- Maintenance and repair ...........................................................................................................................22

3.8 - MODIFICATIONS TO THE MACHINE........................................................................................................................................................................................ 24

3.9 - ENVIRONMENTAL PROTECTION ............................................................................................................................................................................................ 24

3.10 - WARNING PICTOGRAMS AND OTHER MARKINGS............................................................................................................................................................. 24

3.10.1- Description of warning pictograms ........................................................................................................24

4 - DECRIPTION OF THE MACHINE

4.1 - GENERAL CHARACTERISTICS ............................................................................................................................................................................................... 25

4.1.1-Tanks .......................................................................................................................................................25

4.1.2- Chassis ....................................................................................................................................................25

4.1.3 -Hitching boom ..........................................................................................................................................25

4.1.4-Axle ..........................................................................................................................................................25

MAY-2015 4

4.1.5- Pump........................................................................................................................................................25

4.1.6- Filtration ..................................................................................................................................................25

4.1.7- REGULAIR adjustment ...........................................................................................................................26

4.1.8- VENTILATION..........................................................................................................................................26

4.1.9 -Compatible booms ...................................................................................................................................26

4.1.10- Options With pneumatic equipment .......................................................................................................27

4.1.11 - Options With PRECIJET equipment.......................................................................................................28

4.2 - CONFORMITY ........................................................................................................................................................................................................................... 29

4.3 - NOISE MEASUREMENTS ......................................................................................................................................................................................................... 30

4.3.1- Values .....................................................................................................................................................30

4.3.2- reference Measurement appliance ..........................................................................................................30

4.4 - TECHNICAL CHARACTERISTICS ............................................................................................................................................................................................ 31

4.4.1- BRAKING.................................................................................................................................................31

4.4.2- Sprayer weight .........................................................................................................................................31

4.4.3- Sprayer dimensions .................................................................................................................................33

4.4.4-Tank characteristics .................................................................................................................................34

4.4.5- Equipment for road travel.........................................................................................................................35

4.4.6- Characteristics of the pumps and other components...............................................................................35

4.5 - PRESENTATION OF ASSEMBLIES .......................................................................................................................................................................................... 36

4.6 - PRINCIPLE DIAGRAMS OF THE SPRAYING CIRCUIT ........................................................................................................................................................... 37

4.7 - SAFETY PICTOGRAMS ............................................................................................................................................................................................................ 37

4.7.1- Position of the pictograms........................................................................................................................38

4.7.2- Explanation of the pictograms..................................................................................................................38

4 - COMMISSIONING THE MACHINE

4.1 - RECEPTION OF THE MACHINE............................................................................................................................................................................................... 41

4.1.1- Introduction ..............................................................................................................................................41

4.1.2 -Unloading - loading ..................................................................................................................................41

4.1.3- Receipt check ..........................................................................................................................................42

4.2 - COMMISSIONING ..................................................................................................................................................................................................................... 42

4.2.1- Environment.............................................................................................................................................42

4.2.2- Checking the required characteristics of the tractor.................................................................................42

4.2.3 - Qualication of the operator.....................................................................................................................43

4.2.4 -Preparation for assembly .........................................................................................................................43

4.2.5-Tyres ........................................................................................................................................................44

4.2.6-Axles ........................................................................................................................................................45

4.2.7- Hitching - Uncoupling the machine .........................................................................................................47

4.2.8- Installation of the drive shaft transmission ...............................................................................................49

4.2.9- Electrical connections ..............................................................................................................................52

4.2.10- Hydraulic assemblies .............................................................................................................................53

4.2.11 - Connecting the hydraulic functions (SC type connection)......................................................................53

4.2.12- Connecting the hydraulic functions (ED type connection) .....................................................................54

4.2.13- Hydraulic unit centre open / centre closed / LS option...........................................................................54

4.2.14- Immobilising the tractor - machine combination.....................................................................................55

4.3 -ADDITIONAL DOCUMENTS ...................................................................................................................................................................................................... 55

4.4 - RINSING / SPRAY TEST ........................................................................................................................................................................................................... 56

5 - USING THE MACHINE

5.1 - RECOMMENDATIONS BEFORE USE ...................................................................................................................................................................................... 57

5.1.1 -General checks ........................................................................................................................................59

5.2 - COUPLING AND UNCOUPLING ............................................................................................................................................................................................... 60

5.3 - DRIVE SHAFT............................................................................................................................................................................................................................ 60

5.3.1-Assembling the drive shaft onto the machine. .........................................................................................60

5.3.2- Coupling the drive shaft ...........................................................................................................................60

5.3.3- Uncoupling the drive shaft .......................................................................................................................61

5.4 - OPERATING PRINCIPLE OF THE SPRAYER .......................................................................................................................................................................... 61

5.5 - WORKSTATIONS....................................................................................................................................................................................................................... 63

MAY-2015 5

5.6 - USING THE VALVES ................................................................................................................................................................................................................. 64

5.6.1- Suction valve............................................................................................................................................64

5.6.2- Valve for output to LAV'TON, Eductor or Accessory ................................................................................64

5.6.3-Accessory valve / Regulation activation...................................................................................................64

5.6.4- Valve controlling tank returns from decompressions................................................................................64

5.6.5-Agitator valves..........................................................................................................................................65

5.6.6- Eductor accessories valve .......................................................................................................................65

5.6.7- Valves for LAV'BOX and eductor rinsing..................................................................................................66

5.7 - MAIN FUNCTIONS THAT ARE POSSIBLE ............................................................................................................................................................................... 66

5.8 - USING THE FUNCTIONS.......................................................................................................................................................................................................... 67

5.8.1- Filling the tanks .......................................................................................................................................67

5.8.2- Incorporating plant treatment products ....................................................................................................68

5.8.3 -adjusting spraying ....................................................................................................................................70

5.8.4- Spraying...................................................................................................................................................70

5.8.5- Rinsing the spray mixture tank using the LAV'TON washers...................................................................73

5.8.6- Cleaning the outside of the sprayer. ........................................................................................................74

5.8.7- Rinsing the hopper and the packaging (Lav'box).....................................................................................74

5.8.8- Rinsing just the boom with the rinsing tank. ............................................................................................75

5.8.9-Agitation of the spray mixture tank ..........................................................................................................76

5.8.10- Connecting an accessory.......................................................................................................................77

5.8.11 - Cleaning the spraying lters and working on the circuits .......................................................................77

5.8.12- Fast stop ................................................................................................................................................78

5.8.13- Rinsing with a cleaning product .............................................................................................................78

5.8.14- Rinsing and protecting from frost ...........................................................................................................79

5.9 - PREPARING THE SPRAY MIXTURE ........................................................................................................................................................................................ 80

5.9.1- Pesticides used........................................................................................................................................81

5.10 - SPRAYER PARTS.................................................................................................................................................................................................................... 81

5.10.1- Main tank (spray mixture) ....................................................................................................................81

5.10.2- Rinsing tank ...........................................................................................................................................87

5.10.3- Hand wash tank (15 litres) .....................................................................................................................87

5.10.4- Spray pump............................................................................................................................................88

5.10.5-AUTONET integrated .............................................................................................................................89

5.10.6- Electric compressor for pneumatic assistance (Regulair regulation) .....................................................92

5.10.7- Solenoid valves......................................................................................................................................93

5.10.8- MANUAL CONNECTION AND REPAIRS ...........................................................................................94

5.10.9-Axles .....................................................................................................................................................94

5.10.10- Step......................................................................................................................................................95

5.10.11 -The safety of the automatic coupling....................................................................................................95

5.10.12- BRAKING.............................................................................................................................................95

5.10.13- Draw bars.............................................................................................................................................96

5.10.14- Stand....................................................................................................................................................97

5.10.15-Tyres ....................................................................................................................................................97

5.10.16- Hydraulic assemblies ...........................................................................................................................98

5.10.17- VENTILATION COLUMN .....................................................................................................................98

5.10.18- EQUIPMENT OPERATION................................................................................................................100

5.11 - HIGHWAY TRAVEL ................................................................................................................................................................................................................ 101

5.12 - STOPPING THE MACHINE .................................................................................................................................................................................................. 101

5.13 - TROUBLESHOOTING ........................................................................................................................................................................................................... 102

6 - MACHINE MAINTENANCE

6.1 - SPRAYER GENERAL MAINTENANCE ................................................................................................................................................................................... 105

6.1.1- Regular checks of sprayers ...................................................................................................................109

6.2 - REPAIRS.................................................................................................................................................................................................................................. 109

6.3 - SPRAYER SCRAPPING ...........................................................................................................................................................................................................110

6.4 - CLEANING ................................................................................................................................................................................................................................110

6.4.1- Internal cleaning of the sprayer..............................................................................................................110

6.4.2- External cleaning of the sprayer ............................................................................................................ 111

MAY-2015 6

6.5 - SERVICING VECTIS.................................................................................................................................................................................................................113

6.5.1- Periodic towed sprayer inspections .......................................................................................................113

6.5.2- Greasing VECTIS ..................................................................................................................................113

6.5.3- Ventilation column..................................................................................................................................114

6.5.4- Hydraulic and spray circuits ...................................................................................................................116

6.5.5-Axles .....................................................................................................................................................117

6.5.6-Tyres ......................................................................................................................................................117

6.5.7- Filtering .................................................................................................................................................118

6.5.8- Servicing the solenoid valves.................................................................................................................119

6.5.9- Servicing the spray pump ......................................................................................................................119

7 - ENVIRONMENTAL PROTECTION

7.1 - PREVENTIVE MEASURE ........................................................................................................................................................................................................ 121

7.1.1- Foreword................................................................................................................................................121

7.1.2 - Tanks lling.............................................................................................................................................121

7.1.3- Spraying preparation..............................................................................................................................121

7.1.4- Spraying.................................................................................................................................................122

7.1.5-Transportation ........................................................................................................................................122

7.1.6- Handling of residues ..............................................................................................................................122

7.1.7- External cleaning of the sprayer ............................................................................................................123

7.1.8- Handling of waste products....................................................................................................................123

7.1.9-Air Pollution ............................................................................................................................................123

7.1.10- Rejection .............................................................................................................................................123

7.2 - OPERATING CONDITIONS..................................................................................................................................................................................................... 124

7.3 - COMPATIBLE NOZZLES AND FILTERS ................................................................................................................................................................................ 124

7.3.1- Nozzle types and sizes ..........................................................................................................................124

7.3.2- Filtering component types and sizes......................................................................................................125

7.4 - INSTRUCTIONS FOR MAINTENANCE .................................................................................................................................................................................. 125

7.5 -TYPES OF PESTICIDES LIKELY TO AFFECT SPRAYER EFFICIENCY................................................................................................................................ 125

7.5.1- Products that may cause failure of the sprayer.....................................................................................125

7.6 - PESTICIDES USED ................................................................................................................................................................................................................. 126

7.7 - CONNECTION AND USE OF EQUIPMENT ............................................................................................................................................................................ 126

7.8 - NATIONAL REGULATIONS ..................................................................................................................................................................................................... 126

7.9 - CHARACTERISTICS TO BE MONITORED TO ENSURE CORRECT OPERATION OF THE SPRAYER .............................................................................. 127

7.9.1- Pressure measurement on boom sections. ...........................................................................................127

7.9.2- Pressure measurement in hydraulic oil system.(depend of your machine) ...........................................127

8 - PERSONAL NOTES

9 - INDEX

May-2015 7

Chapter 1

1 - MACHINE IDENTIFICATION

1.1- SEAL OF THE AUTHORIZED DEALER

1.2- BRAND PLATE

NAME of the DEVICE: .....................................

..........................................................................

NAME of the EQUIPMENT: .............................

..........................................................................

Frame Number: ................................................

..........................................................................

Do not remove the constructor

and brand plates from the

machine.

To visualise the positioning of the plate on the

equipment and the information concerning

the different marking areas, refer to chapter

MACHINE DESCRIPTION

Fig.1

May-2015 8

– MACHINE IDENTIFICATION –

9May-2015

CHAPTER 2

2.1- FOREWORD

We recommend that the dealers of this new or used machine and/or equipment keep a written proof that this

sheet was indeed supplied with this machine and/or equipment (Phytomieux Chart).

2.2- THE USER INSTRUCTIONS

The original user manual is written and published in French. All foreign language versions are translations of

the original. In the event of contradiction, inaccuracy or digression between the original version in French and

versions in other languages, the original in French shall prevail.

•Description of machine or equipment operation and maintenance methods

•Provides instructions for a perfectly safe use of the machinery

•It is an integral part of the machine.

•Should be kept in the tractor cabin

•Must be thoroughly read by all machine users

If, in spite of the information provided in this manual, some points remain unclear, contact your Authorized

Tecnoma Dealer or, if not possible, contact Tecnoma see chapter MACHINE IDENTIFICATION

. Tecnoma

has paid due diligence to the writing of this manual in order to make it as complete and precise as possible, and

shall not be held liable for any possible omissions or imprecision.

2.2.1 - PRODUCT IMPROVEMENTS

Tecnoma continuously strives to improve its products and therefore reserves the right to perform the

modications deemed necessary for improvement without prior warning and without being required to perform

modications or improvements on machines or equipment that has already been sold.

Any modication on Tecnoma machines and/or equipment is prohibited , except for modications expressly

authorized in writing by After Sales Services or Tecnoma Technical Department.

2.2.2 - USER WARNING

We regularly updated our instructions and are open to your suggestions for improvements of our documents.

2.3- GENERAL COMMUNICATIONS

2.3.1 - DEFINITIONS

2.3.1.1 Hazardous area

All areas inside and/or in the vicinity of a machine in which there is a risk for the safety or health of an exposed

individual.

2.3.1.2 Exposed person

Any individual partially or completely present in the dangerous zone.

2.3.1.3 Operator - Driver

The individual or individuals responsible for the installation, operation, adjustments, cleaning, repair of breakdowns

and transportation of a machine.

2.3.1.4 Authorised dealer

Any individual who has benetted from an agreement with Tecnoma regarding the specic training that has

been provided by Tecnoma.

2 - GENERAL INFORMATION

10May-2015

– GENERAL INFORMATION –

2.3.1.5 Right Side - Left Side

All indications of direction in the instruction manual are provided in relation to the direction of travel

2.3.1.6 Machine

Generic term to refer to the sprayer

2.3.2 - CONVENTIONS USED

2.3.2.1 Operation recommendations, reactions

The operations are shown in the form of a numbered list which it is advisable

to comply with, the precise operator action can be described (►), the

resulting reaction resulting from the application of the operation or of the

action is shown, where necessary, by an arrow ( → ) for example :

1. Operation 1

1► Action 1 of the operator

→ Result

2. Operation 2

→ Result

2.3.2.2 Illustrations

As Tecnoma is constantly developing its machines, the assembly variations are numerous, the diagrams,

sketches and photos which illustrate these instructions are not contractually binding.

2.3.2.3 References in the illustrations

The bracketed numbers show positions in the illustration, for example (1)

or even (1/g2) refer 1 to illustration 2 of the chapter in question.

2.4- EXPECTED USAGE CONDITIONS

2.4.1 - MACHINE FUNCTIONS

This machine is exclusively intended to be used for current agricultural, forestry or wine making activities, namely

the spreading of phytosanitary products in accordance with environmental regulations

Any other use is considered contrary to normal use and is therefore prohibited.

The consequences of the use of certain phytosanitary products

Beware, certain products can be damaging due to their action on the materials used in the

manufacture of the sprayer. In order to limit the action of these products on the integrity of your

machine it is advisable to :

•Avoid prolonged contacts (approx. 20 hours)

•Never used unauthorised mixtures obtained starting from different phytosanitary products

•Do not use products that have a tendency to solidify or gum up.

•Empty and rinse the equipment immediately after treatment

Your machine is compatible with the use of liquid fertilizers

The sprayer's pump membranes have been designed by Tecnoma, and are resistant to a wide

range of products.

If you have doubts, please contact your Authorized Dealer.

Direction of movement

Left side Right side

Fig.2

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