TECNOTER LQMI Series Manuale utente

LQMI

HYDRAULIC

YDRAULIC

MAGNET

VER

ER: T

: T

LQMI35

LQMI45

LQMI55

LQMI60

LQMI70

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 1/38 Rev: 1.0a_En –

15/07/2018

INDEX

0 INTRODUCTION 3

0.3 SCOPE OF THE INSTRUCTION MANUAL 3

0.4 HOW TO READ THE INSTRUCTION MANUAL 3

0.5 HOW TO STORE THE INSTRUCTION MANUAL 4

0.6 HOW TO UPDATE THE INSTRUCTION MANUAL 4

0.7 RECIPIENTS 4

0.8 GLOSSARY AND SYMBOLS 5

0.8.1 GLOSSARY 5

0.8. SYMBOLS 6

1 GENERAL INFORMATION 7

1. MANUFACTURER IDENTIFICATION AND TECHNICAL SUPPORT 7

1.3 MACHINE IDENTIFICATION DATA AND PLATES 7

1.4 DECLARATION OF CONFORMITY 8

1.5 CUSTOMER/USER RESPONSIBILITIES 9

TECHNICAL DESCRIPTION 11

.3 COMPOSITION OF THE BATTERY MAGNET SYSTEM 11

.4 DESCRIPTION OF THE HYDRAULIC MAGNET 1

.4.1 POWER SYSTEM OF THE HYDRAULIC MAGNETIC PLATE 1

.4. TECHNICAL DATA HYDRAULIC MAGNETS 13

.5 FACTORS AFFECTING THE FORCE OF ATTRACTION OF MAGNETS 13

3 SAFETY 15

3. GENERAL SAFETY WARNINGS 15

3. .1 GENERAL REQUIREMENTS 15

3. . CHECKS & INSPECTIONS 15

3.3 INTENDED USE STANDARD VERSION 15

3.4 INTENDED USE T VERSION 15

3.5 REASONABLY FORESEEABLE MISUSE 15

3.6 DANGER ZONES 16

3.7 SAFETY DEVICES 17

3.8 SIGNS AND DECALS 18

3.9 RESIDUAL RISKS 18

3.10 OPERATING ENVIRONMENT CONDITIONS 19

3.10.1 LIGHTING 19

3.10. VIBRATIONS 19

3.10.3 SOUND EMISSIONS 20

4 MAGNET INSTALLATION 21

4. TRANSPORTATION AND MOVING 21

4.3 STORAGE AND DISPOSAL 21

4.4 OPERATING ENVIRONMENT PREPARATION 21

4.4.1 PREPARING THE AREA FOR INSTALLATION 21

4.4. MACHINE AND HYDRAULIC SYSTEM PREPARATION 22

4.5 PRELIMINARY CHECKS OF MECHANICAL UNITS, ELECTRICAL CONNECTIONS AND INSPECTION

OF SAFETY SYSTEMS 23

5 USING THE MAGNET 24

5.1 GENERAL INFORMATION 24

5. INSPECTIONS 24

5. .1 VISUAL CHECKS 24

5. . INTRODUCTION OF ENERGIES AND POWER ON THE MACHINE 24

5. .3 FUNCTIONAL TESTING 25

5.3 OPERATIONS 25

5.3.1 COMMISSIONING 25

5.3. WORKING CYCLE 25

5.3.3 REQUIREMENTS FOR CORRECT USE 26

5.3.4 ENVIRONMENTAL CONDITIONS 27

5.3.5 LOADS PERMITTED 27

5.3.6 EQUIPMENT AT REST 27

5.3.7 GENERAL MALFUNCTIONING 27

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 2/38 Rev: 1.0a_En –

15/07/2018

6 MAINTENANCE 30

6. PRECAUTIONS 30

6.3 PERIODIC MAINTENANCE 30

6.4 LUBRICATION AND CLEANING 30

6.5 LAYOUT, ADJUSTMENTS AND REPLACEMENT OF COMPONENTS 31

6.5.1 ADJUSTMENT AND REPLACEMENT OF THE HYDRAULIC CONTROL VALVE (HCV) 31

6.6 REPLACEMENT OF MAIN COMPONENTS 35

6.6.1 REPLACEMENT OF THE HYDRAULIC MOTOR 35

6.6. REPLACEMENT OF THE COMPLETE ELASTIC COUPLING 35

6.6.3 REPLACEMENT OF THE THREE-PHASE GENERATOR 36

6.6.4 REPLACING THE ELECTRONIC POWER SUPPLY 36

6.7 MAINTENANCE SHEET 37

NOTE: POINTS 0.1 AND 0.2 ARE VOLUNTARY OMISSED

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 3/38 Rev: 1.0a_En –

15/07/2018

0 INTRODUCTION

0.3 SCOPE OF THE INSTRUCTION MANUAL

These nstruct ons are an ntegral part of the mach ne and are ntended to prov de all nformat on necessary for:

1. Proper awareness of all safety concerns;

2. How to safely handle the mach ne, packaged and unpackaged;

3. Proper nstallat on of the scrap magnet;

4. In-depth knowledge of ts operat on and l m ts;

5. Its correct use n safe cond t ons;

6. Perform ma ntenance, properly and safely;

7. D smantle the mach ne safely and n compl ance w th ex st ng laws to protect the health of workers and the env ronment.

Attention! Superv sors at the locat on where th s equ pment w ll be nstalled have an obl gat on to read the contents

of th s document and to ensure operators and ma ntenance workers read the parts of t that apply to them.

Th s document assumes that the current work health and safety laws are followed n shops where the equ pment w ll be nstalled.

The nstruct ons, draw ngs and documentat on conta ned n th s manual are techn cal n nature and are the property of the manufacturer and

may not be reproduced n any manner, n whole or n part.

0 INTRODUCTION

0.4 HOW TO READ THE INSTRUCTION MANUAL

The manual s d v ded nto autonomous chapters, each of wh ch s targeted to a spec f c type of operator ( nstaller, operator, and ma ntenance

techn c an), for whom the sk lls needed to operate the mach ne safely have been def ned.

The word "hydraulic magnet" is sometimes replaced with "machine", "equipment" or "interchangeable equipment".

The sequence of the chapters corresponds to the l fe of the mach ne.

To make t easy to understand, terms, abbrev at ons, and symbols were used. The r descr pt ons are prov ded later n th s chapter.

The nstruct on manual s compr sed of a cover, table of contents, and a ser es of chapters/sect ons (w th chapter t tles n black and chapter

subsect on n red).

In the contents of the nd v dual paragraphs, the t tle of the chapter w ll be repeated w th ts paragraph n red

Example

The cover page shows the mach ne dent f cat on data, model, and ser al number and a photograph/draw ng of the type of mach ne descr bed.

Figure numbering

Each f gure s numbered and identified by the chapter no. and the sequential figure no.

Example fig. .3 corresponds to f gure no. 3 n Chapter 2

Table numbering

Each table s numbered and identified by the chapter no. and the sequential table no.

Example tab. 3.4 corresponds to table no. 4 n Chapter 3

Units of measure

The un ts of measure are g ven us ng the nternat onal system.

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 4/38 Rev: 1.0a_En –

15/07/2018

0 INTRODUCTION

0.5 STORING THIS INSTRUCTION MANUAL

Th s nstruct on manual must be carefully stored and must accompany the mach ne whenever t changes hands.

It must be handled carefully, w th clean hands, and t must not be placed on d rty surfaces.

No parts must be removed, torn, or changed.

It must be stored n areas protected from hum d ty and heat.

0 INTRODUCTION

0.6 HOW TO UPDATE THE INSTRUCTION MANUAL

The manufacturer reserves the r ght to change the des gn and make mprovements to the mach ne w thout commun cat ng them to the

customer and w thout updat ng the manual that has already been del vered to the user.

0 INTRODUCTION

0.7 INTENDED RECIPIENTS OF THE INSTRUCTION MANUAL

Th s manual s ntended for:

The operator - understood as the person respons ble for operat ng, adjust ng, clean ng, and perform ng rout ne ma ntenance on the mach ne.

Skilled personnel or skilled operator - understood as those nd v duals who have attended spec al zat on courses, tra n ng, etc. and have

exper ence n nstallat on, comm ss on ng and ma ntenance, repa rs, and transport of the mach ne.

Exposed individuals - understood as those nd v duals whose presence ns de and/or near a mach ne s a r sk to the r own health or safety.

Qualifications of the intended recipient

The mach ne s ntended for profess onal and not general use and therefore ts use may only be entrusted to qual f ed nd v duals who, n

part cular:

1. Are legal adults;

2. Are phys cally and mentally f t to perform operat ons of part cular techn cal d ff culty;

3. Have been adequately tra ned n operat ng and ma nta n ng the mach ne;

4. Are cons dered by the r employer su table to perform the task they have been ass gned;

5. Are capable of understand ng and nterpret ng the operator manual and safety precaut ons;

6. Are knowledgeable of the emergency procedures and how to mplement them;

7. Have the ab l ty to use the spec f c type of equ pment;

8. Are fam l ar w th the spec f c appl cable regulat ons;

9. Have understood the operat ng procedures def ned by the manufacturer of the mach ne.

0 INTRODUCTION

0.8 GLOSSARY AND SYMBOLS

Th s paragraph l sts unusual terms or those whose mean ng s d fferent than usual.

The paragraph that follows expla ns the abbrev at ons used and the mean ng of the symbols used to nd cate the operator qual f cat on and

mach ne status. The r use allows qu ck and clear nformat on on the correct and safe use of the mach ne.

0INTRODUCTION

0.8 GLOSSARY AND SYMBOLS

0.8.1 GLOSSARY

MACHINE: n th s manual, mach ne refers to the hydraul c magnet pursuant to D rect ve 2006/42/EC.

DANGER ZONE: any area ns de and/or near a mach ne n wh ch the presence of a person const tutes a r sk to the safety and health of sa d person

(Annex , 1.1.1 D rect ve 2006/42/EC)

EXPOSED PERSON: any person who s found part ally or ent rely n a danger zone

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 5/38 Rev: 1.0a_En –

15/07/2018

OPERATOR: the person or persons respons ble for nstall ng, operat ng, regulat ng, perform ng ma ntenance, clean ng, repa r ng, or transport ng

a mach ne (Annex , 1.1.1 D rect ve 2006/42/EC)

MAN-MACHINE INTERACTION: any s tuat on n wh ch an operator must nteract w th the mach ne n any operat ng phase and any moment of ts

l fe

OPERATOR QUALIFICATION: m n mum level of sk lls that the operator must have to perform the operat on descr bed

NUMBER OF OPERATORS: m n mum number of operators needed for perform ng the operat on descr bed and der v ng from an attent ve analys s

performed by the manufacturer. The use of a d fferent number of persons could jeopard se the expected result or put the nd v duals nvolved

n danger.

RESIDUAL RISK: r sk that has not been poss ble to el m nate or suff c ently reduce through des gn, aga nst wh ch the protect ons are not (or are

not totally) effect ve; the manual g ves nformat on regard ng t and nstruct ons and warn ngs to overcome t (see, respect vely, 5.4 and 6.5.1 of

European standards EN 12100: 2010).

SAFETY COMPONENT: t s a component used to ensure safe operat on and whose fa lure or poor operat on jeopard zes the safety and/or the

health of the exposed nd v duals (e.g., l ft ng equ pment; f xed, mob le and adjustable guards, electr c, electron c, opt cal, pneumat c and

hydraul c dev ces that nterlocks a protector, etc.).

CAUTION!

The descr pt ons preceded by th s symbol conta n very mportant nformat on and requ rements, part cularly

regard ng safety.

Fa lure to comply can result n:

1. Danger to the operators;

2. Loss of the contractual warranty;

3. Loss of manufacturer respons b l ty.

0 INTRODUCTION

0.8 GLOSSARY AND SYMBOLS

0.8. SYMBOLS

SYMBOLS RELATED TO OPERATOR QUALIFICATION TAB 0.1

Symbol Description

OPERATOR: nd v dual capable of runn ng the mach ne us ng the commands on the push button panel, load and

unload the mater als used dur ng work and s mple start-up or recovery funct ons follow ng forced stops. Th s

nd v dual must have full knowledge of the nstruct ons n the mach ne use and ma ntenance manual.

LIFTING AND HANDLING EQUIPMENT OPERATOR: operator qual f ed to use equ pment for l ft ng and handl ng

mater als and mach nes (closely follow ng the manufacturer's nstruct ons) accord ng to current laws n the

country where the mach ne s used.

MECHANICAL MAINTENANCE TECHNICIAN: qual f ed techn c an capable of runn ng the mach ne n normal cond t ons,

operat ng on mechan cal parts to perform all adjustments, ma ntenance ntervent ons, and repa rs as necessary.

Not qual f ed for ntervent ons on the electr cal system w th voltage. Possesses any mach nery keys used to d sable

the safety dev ces. Th s nd v dual must have full knowledge of the nstruct ons n the mach ne use and

ma ntenance manual.

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 6/38 Rev: 1.0a_En –

15/07/2018

ELECTRICAL MAINTENANCE TECHNICIAN: qual f ed techn c an capable of runn ng the mach ne under normal

cond t ons and all electr cal operat ons for adjustments, ma ntenance, and repa rs. Can also test the mach ne

operat ng cycle. Not qual f ed to work n the presence of voltage ns de cab nets and sw tch boxes; not qual f ed for

mechan cal ntervent ons. Possesses any mach nery keys used to d sable the safety dev ces. Th s nd v dual must

have full knowledge of the nstruct ons n the mach ne use and ma ntenance manual.

MANUFACTURER TECHNICIAN: qual f ed techn c an made ava lable by the manufacturer of the nd v dual

components to carry out compl cated operat ons n part cular s tuat ons or as agreed w th the user. The r sk lls

depend on the s tuat on and are mechan cal, electr cal, electron c, or n software.

SYMBOLS RELATED TO SAFETY TAB 0.

DANGER! INDICATES A DANGER OR RISK OF

INJURY OR DEATH TO THE USER. PAY

MAXIMUM ATTENTION TO THE TEXT WITH

THIS SYMBOL.

ATTENTION! INDICATES A WARNING OF

POSSIBLE DETERIORATION OR DAMAGE TO

THE INTERCHANGEABLE EQUIPMENT.

PAY ATTENTION TO TEXT WITH THIS SYMBOL.

DANGEROUS VOLTAGE HOT SURFACES

DO NOT REMOVE THE SAFETY DEVICES. IT IS FORBIDDEN TO CLEAN, OIL, GREASE, AND

REPAIR OR ADJUST MOVING PARTS BY HAND.

SAFETY SHOES ARE REQUIRED. PROTECTIVE OVERALLS REQUIRED.

PROTECTIVE GLOVES REQUIRED. PROTECTIVE GOGGLES REQUIRED.

THE SYMBOLS IN A TRIANGLE INDICATE A HAZARD.

THE SYMBOLS IN A CIRCLE INDICATE A REQUIREMENT/PROHIBITION.

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 7/38 Rev: 1.0a_En –

15/07/2018

1 GENERAL INFORMATION

1. MANUFACTURER IDENTIFICATION AND TECHNICAL SUPPORT

ELECTRICAL, HYDRAULIC, AND BATTERY ELECTROMAGNETS are serv ced all over the world w th d rect coord nat on and Tecnoter techn cal

support.

For any nformat on or clar f cat on regard ng the r use, ma ntenance, nstallat on, etc., Tecnoter’s serv ce department or your local dealer

are always ava lable to answer the purchaser's quest ons.

The purchaser should make any requests n clear terms, referr ng to th s manual and always g v ng the data wr tten on the mach ne

dent f cat on plate.

Any request for support at the customer's prem ses or clar f cat on regard ng techn cal aspects n th s document must be addressed to the

manufacturer or to your local dealer.

1 GENERAL INFORMATION

1.3 MACHINE IDENTIFICATION DATA AND PLATES

Sect on related to mach nery for Eu market only

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 8/38 Rev: 1.0a_En –

15/07/2018

1 GENERAL INFORMATION

1.5 CUSTOMER/USER RESPONSIBILITIES

1. Make sure the work area s compl ant w th the safety requ rements set forth n current leg slat on n the country where the electromagnet s used.

2. Make sure all of the work equ pment made ava lable to the operators s compl ant w th the safety requ rements set forth n current leg slat on n the

country where the l ft ng system s nstalled and used.

3. Make sure the hydraul c power supply s compl ant w th what s requ red by the manufacturer (see techn cal spec f cat ons).

4. Before nstall ng, us ng, or perform ng ma ntenance on the hydraul c magnet, make sure the nd v duals who w ll carry out these operat ons have

read and understood the use and ma ntenance manual. In part cular, make sure all safety requ rements and requ rements for correct ma ntenance

and safe use are thoroughly understood.

5. Make sure the operator who w ll use the equ pment has been adequately nstructed for safe use of the equ pment nstalled on the work ng veh cle

on wh ch t w ll be nstalled w thout creat ng hazardous s tuat ons.

6. Make sure the nstallat on and ma ntenance personnel have the proper techn cal sk lls to perform those act v t es and are appropr ately nstructed.

7. It s the user/customer's respons b l ty to observe and carefully follow the nstruct ons conta ned n th s manual n order to max m ze product v ty as

well as prolong the l fe of the equ pment and espec ally to reduce the exposure to r sk of those nd v duals who w ll use and ma nta n the

nterchangeable equ pment suppl ed.

Attention!

It s the customer/user's respons b l ty to attach the nstruct ons conta ned here n w th the use and ma ntenance

manual for the system/overall assembly and/or any safety requ rements n the country where t s used and

prov de the operator and ma ntenance techn c an w th any add t onal nformat on.

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 9/38 Rev: 1.0a_En –

15/07/2018

TECHNICAL DESCRIPTION

.3 COMPOSITION OF THE HYDRAULIC MAGNETS

Operating Principle

The hydraul c electromagnet s a p ece of equ pment used for the movement of ferrous mater al, n part cular for the

movement of ferrous scrap metals ntended for mater al recycl ng. The hydraul c electromagnet s des gned for nstallat on on

mach nes equ pped w th an aux l ary hydraul c c rcu t, for example excavators veh cles w th hydraul c cranes, etc.

Hydraul c power s der ved from the serv ce l nes of the hydraul c c rcu t of the mach ne, to wh ch the electromagnet must be

connected. In part cular, the power c rcu t l ne of the hydraul c hammer or the rotat on of adequate power s su table for the

hydraul c connect on.

The hydraul c electromagnet uses the hydraul c power suppl ed by the c rcu t of the mach ne us ng a hydraul c motor coupled w th a

synchronous alternator that generates the electr c ty used to power the magnet.

The hydraul c electromagnet does not have ts own controls. It s brought to full power by act vat ng the hydraul c flow n the c rcu t

to wh ch t s connected (for example, v a an act vat on pedal or button to act vate the hydraul c hammer).

The cond t on of "magnet zat on" or "demagnet zat on" of the hydraul c magnet only develops through the movement or non-

movement of the hydraul c o l under pressure. Adequate hos ng connects the hydraul c force po nts between the mach ne and the

hydraul c magnet.

The electron c power c rcu t on board prov des two poss b l t es.

A) Standard: cons sts of an overs ze power supply that, thanks to ts d scharge res stance, prevents dangerous surges that are

generated at the t me of demagnet zat on.

B) Opt onal c rcu t w th nsulated-gate b polar trans stor (IGBT) w th a h gh-power trans stor, a dev ce that prevents dangerous

surges that are generated at the t me of demagnet zat on, and an electron c c rcu t that generates a polar ty reversal due to the

rap d demagnet zat on of the magnet.

The hydraul c electromagnet and the l ft ng cha ns are ncluded n the standard supply of the mach ne.

The mechan cal connect on of the magnet to the mach ne takes place through three-arm cha n w th central arms; the max mum

capac ty of the system s 11,000 kg.

The end-user can dec de to replace the cha ns w th other systems of attach ng to the mach ne, for example qu ck coupl ngs. It s the

respons b l ty of the end user to ensure compl ance w th the requ rements of law and regulat ons of the attachment system

adopted, and also ver f cat on of the adaptab l ty w th ts own funct ons and the features of a spec f c model.

The hydraul c magnet n the vers on w th teeth s always suppl ed w th a cover equ pped w th a dr lled plate for attach ng a

bracket.

The bracket must be f rmly f xed to the magnet welded plate by means of screws / bolts of adequate s ze

The coupl ng of the excavator to the magnet s made through the bracket, as for other common types of equ pment.

Division: Tecnoter srl Hyd. Magne LQMI Ver. T Page 10/38 Rev: 1.0a_En –

15/07/2018

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali TECNOTER Pompa dell'acqua

TECNOTER

TECNOTER ILBJ O Series Manuale utente

TECNOTER

TECNOTER O Series Manuale utente

Manuali Pompa dell'acqua popolari di altre marche

Neptun

Neptun NPHW 5500 Manuale utente

Sensidyne

Sensidyne Gilian BDX-II Istruzioni per l'installazione e il funzionamento

Draper

Draper 47808 Manuale utente

Trolla

Trolla 12820 Manuale utente

Sunfab

Sunfab SVH Series Manuale utente

WilTec

WilTec 50740 Manuale utente

Fieldmann

Fieldmann FVC 5015 EK Manuale utente

Everbilt

Everbilt EFSUB5-122HD Manuale utente

Graco

Graco Husky 3300e Manuale utente

esotec

esotec 101018 Manuale utente

moyno

moyno 2000 CC Manuale utente

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manuale utente

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guida alla risoluzione dei problemi

DUROMAX

DUROMAX XP WX Series Manuale utente

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manuale utente

Franklin Electric

Franklin Electric IPS Manuale utente

Xylem

Xylem e-1532 Series Manuale utente

Milton Roy

Milton Roy PRIMEROYAL Manuale utente