Telair ICEBERG SPLIT 7000 Manuale utente

AIR CONDITIONER

V005-February 2005

Split 7000

ENGLISH

MANUAL FOR INSTALLATION

AND USER MANUAL

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GB SPLITSPLIT

SPLITSPLIT

SPLIT 7000

Via E. Majorana , 49 48022 Lugo (RA) ITALY

CE STATEMENT OF COMPLIANCE

UndertheEECMachineDirective89/392,attachment IIA

We hereby declare that the air conditioner, the data of which are provided below, has been

designedandbuilttocomplywith the essential requirements in termsofsafetyandhealthlaid

downbytheEuropeanDirectiveonMachine Safety.

This statement shall fail to be valid should any changes be made to the machine without our

approvalinwriting.

Machine:AIRCONDITIONER

Model: ICEBERGSPLIT7000

SerialNumber .........................................

Directiveofreference:

MachineDirective(89/392/EEC)inthe 91/31/EEC version.

LowVoltageDirective(73/23/EEC).

Electromagneticcompatibility(89/336/EEC)inthe93/31/EECversion.

Harmonizedstandardsapplied,especially:EN292-1;EN292-2; EN 60204-1.

DATE ......03/03/2002......... THECHAIRMAN

Manual drawn up in the technical office

in the month of June 2003

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SPLITSPLIT

SPLIT 7000

TABLE OF CONTENTS

1 FOREWORD ------------------------------------------------------------------------------------------------------ pag.4

1.1 Purpose and scope of application of this manua---------------------------------------------------------- pag.4

1.2 Symbolsanddefinitions ---------------------------------------------------------------------------------------- pag.4

1.3 Generalinformation ---------------------------------------------------------------------------------------------- pag. 5

2 AIRCONDITIONERIDENTIFICATION --------------------------------------------------------------------- pag.6

2.1 Components------------------------------------------------------------------------------------------------------- pag.6

2.2 IDplate ------------------------------------------------------------------------------------------------------------- pag.6

2.3 Technicalfeatures------------------------------------------------------------------------------------------------ pag.7

2.4 Connectiondiagram --------------------------------------------------------------------------------------------- pag.7

3 TRANSPORT,HANDLING, STORAGE--------------------------------------------------------------------- pag. 8

3.1 Storage ------------------------------------------------------------------------------------------------------------- pag. 8

3.2 Weight-------------------------------------------------------------------------------------------------------------- pag.8

3.3 Handling------------------------------------------------------------------------------------------------------------ pag.8

4 INSTALLATION -------------------------------------------------------------------------------------------------- pag.8

4.1 Preliminaryinformation ----------------------------------------------------------------------------------------- pag.8

4.2 Installation --------------------------------------------------------------------------------------------------------- pag.8

4.3 Installing the condenser unit----------------------------------------------------------------------------------- pag.9

4.3.1 "A" type installation --------------------------------------------------------------------------------------------- pag. 9

4.3.2 "B" type installation --------------------------------------------------------------------------------------------- pag. 9

4.4 Howtofastenthecondenserunit ---------------------------------------------------------------------------pag.13

5 INSTALLING THE EVAPORATING (AERATOR)UNIT-------------------------------------------------pag. 14

5.1 Using the rooflightaperture -----------------------------------------------------------------------------------pag. 14

5.2 Opening a newhole --------------------------------------------------------------------------------------------pag. 14

5.3 Positioningtheevaporatingunit------------------------------------------------------------------------------pag.15

5.4 Installing the diffuser -------------------------------------------------------------------------------------------pag.16

6 USERINSTRUCTIONS ---------------------------------------------------------------------------------------pag. 17

6.1 Foreword ----------------------------------------------------------------------------------------------------------pag. 17

6.2 Controlpanel -----------------------------------------------------------------------------------------------------pag.18

6.3 Cooling ------------------------------------------------------------------------------------------------------------pag.18

6.4 Ventilation --------------------------------------------------------------------------------------------------------pag.18

6.5 Heating ------------------------------------------------------------------------------------------------------------pag.18

6.6 Turningoff---------------------------------------------------------------------------------------------------------pag.19

6.7 Safetyrules ------------------------------------------------------------------------------------------------------pag. 19

6.8 Troubleshooting--------------------------------------------------------------------------------------------------pag.19

7 MAINTENANCE -------------------------------------------------------------------------------------------------pag. 20

7.1 Maintenanceoperations ---------------------------------------------------------------------------------------pag. 20

8 DISPOSAL -------------------------------------------------------------------------------------------------------pag. 20

WIRINGDIAGRAM ------------------------------------------------------------------------------------------------------pag. 21

EXPLODEDVIEW -------------------------------------------------------------------------------------------------------pag.22

SPAREPARTLIST ------------------------------------------------------------------------------------------------------pag.23

EXPLODEDVIEW -------------------------------------------------------------------------------------------------------pag.25

SPAREPARTLIST ------------------------------------------------------------------------------------------------------pag.26

EXPLODEDVIEW -------------------------------------------------------------------------------------------------------pag.28

SPAREPARTLIST ------------------------------------------------------------------------------------------------------pag.29

WRENCH KIT LIST FOR ASSEMBLING "SPLIT" CONDITIONERS -------------------------------------- pag. 31

GENERALTERMS OF WARRANTY ------------------------------------------------------------------------------- pag. 32

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GB SPLITSPLIT

SPLITSPLIT

SPLIT 7000

1FOREWORD

Readthis manual carefully

beforecarryingoutanykindofoperationonthe

air conditioner.

1.1 Purpose and scope of application of this

manual

ThismanualhasbeendrawnupbytheManufacturer

in order to provide the essential information and

instruction needed to carry out every maintenance

anduse operationon theair conditionerin aproper

and safe manner.

It is an integral part of the equipment of the air

conditioner, and must be kept carefully throughout

its lifetime and protected against any agent which

mightdeteriorateit.Itmustfollowtheairconditioner

ifthisisreinstalled onanothervehicleorif thereisa

change of property.

Theinformationcontainedinthismanualisaddressed

tothestaffwhichmustinstalltheairconditioner,and

to all those involved in maintenance and use.

This manual lays down the purpose for which the

machine was built and contains all the information

needed to ensure its safe and proper use.

Constantcompliancewiththeinstructionscontained

in it ensure the safety of the user, economy of use

and longer machine life.

In order to make it easier to consult, it has been

subdivided into sections which identify the main

ideas; to consult it quickly, refer to the table of

contents.

The parts of the text which must not be ignored are

highlighted in bold type and preceded by symbols

which are explained below.

We strongly suggest reading the contents of this

manualandofthedocumentsofreferencecarefully:

thisistheonlywaytoensureproperoperationofthe

air conditioner through time, its reliability and the

prevention of any damage to people or things.

Note: the information provided here was correct at

the time of going to press, but may be modified at

any time without prior notice.

MANUAL

1.2 Symbols and definitions

This means you must be careful

to avoid serious consequences which could lead to

the death or injury of people.

This means a situation which

could take place within the lifetime of a product,

systemorinstallationconsideredtobehazardousin

terms of injury to people, damage to property or to

the environment or financial loss.

Thismeansyoumustpayattention

inordertoavoidseriousconsequenceswhichcould

leadtodamagetomaterialgoods,suchasresources

or the product.

Thisreferstoinformationwhichis

especially important.

Drawingsandphotosareprovidedbywayofexample

only. Although the machine you actually have may

differ from the illustration in this manual, its safety

and the information provided for are guaranteed.

The manufacturer, in order to pursue a policy of

constantdevelopment andupdatingof theproduct,

may make changes without giving prior notice.

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SPLITSPLIT

SPLIT 7000

1.3 General information

Every SPLIT LINE air conditioner consists of two

separate units:

1) CONDENSER UNIT which can be installed

outsidethevehicle,insidethedoublefloor,inside

thegarage orabenchor acabinet.The purpose

of this unit is to drive out hot air.

2) EVAPORATOR UNIT (or AERATOR) which

must be installed on the roof of the vehicle in

the place of a rooflight (40 x 40 cm) or else on

an aperture of the same size made in an area

of your choice on the roof itself. It has the

purpose of cooling the air inside the vehicle.

Both units are connected to each other by two very

thin hoses (6 and 10 mm). The hoses are

connected to the units by quick coupling joints

(which do not require any special tool).

AlltheSPLIT7000conditionershavebeendesigned

to be fed using 230 VAC 50 Hz current.

The feeding voltage must fall

within the range of 205 VAC and 250 VAC, the

steady frequency between 49 Hz and 51 Hz.

Usingthemachinewithothervoltagesorfrequencies

will be harmful to proper operation of the air

conditioner, and will invalidate the warranty.

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GB SPLITSPLIT

SPLITSPLIT

SPLIT 7000

2AIR CONDITIONER IDENTIFICATION

2.1 Components (Fig. 1)

A) 1 CONDENSER UNIT

B) 4 SILENT BLOCKSAND 4 BRACKETS

C) 1 SUCTION CONVEYOR

D) 1 EXTENSION 6 m TUBE D. 6 mm

E) 1 EXTENSION 6 m TUBE D. 10 mm

F) 1 EXTENSION HEATER PIPE

G) 1 EXTENSION CONTROL CABLE

H) 1 EVAPORATOR UNIT

I) 1 COLD AIR CONVEYOR

L) 1 DIFFUSER WITH CONTROLS

M) 1 CONDENSATE-PROOFING TAPE ROLL

2.2 ID plate

1Model

2 Machine code

3 Serial number

4 Compressor and fan consumption

5 Heater power

6 Type and quantity of refrigerating gas

SPLITSPLIT

SPLIT 7000

CODE : xxxxxx S.N.xxxxxxxxxx

Refrigerating yeld :................ 2,1 kW

Voltage :............................. 230 V a.c.

Frequency : ............................... 50 Hz

Inlet Power : (cooling)........... 880 W

Air hater : ............................... 1000 W

Gas ............................ gr. 800 R407C

2 3

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SPLITSPLIT

SPLIT 7000

230V~

D. 10 mm TUBE

D. 6 mm TUBE

CONTROLCABLE

HEATERCABLE

CONTROLPANELCABLE

THERMOMETER

CABLE

2.4 Connection diagram (Fig. 2)

2.3 Technical features

SPLIT 7000

Refrigeratingpower 2,1 kW / 7200 BTU

Numberoffanspeeds 3

Feeding 230 V 50Hz

Consumption 4,2A

Start-upcurrent 23 A(0,15 sec.)

Absorbedpower 970 W

Refrigeratinggas R 407C

Requiredpowergenerator 2200 W

Air supply 370m3/h

Heaterpower 1000 W

Diffuserheight 6 cm

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GB SPLITSPLIT

SPLITSPLIT

SPLIT 7000

3TRANSPORT, HANDLING, STORAGE

3.1 Storage

During transport, the air conditioner is protected by

a suitable carton packaging. The air conditioner

mustbestored inahorizontal position,inacovered,

dryand ventilatedenvironment.

The package is made to allow up to five (5)

condensingpartsanduptofive (5)evaporatingparts

to be stacked.

Do not turn the package upside

down. The right position is shown by the

symbol stamped on the package ( ).

Stacking a larger number of

items than the number specified above, com-

plete with their packaging, is dangerous not

only for the integrity of the equipment, but is

also hazardous for people.

3.2 Weight

Weight not including packaging.

SPLIT 7000

25 kg for the condensing part

9 kg for the evaporating part

3.3 Handling

Theair conditioners,completewith theirpackaging,

canbehandledusingordinaryhoisting andtransport

means.

The boxes are fitted with spacers which allow you

to introduce transpallet forks.

When hoisting and

transporting, comply with accident prevention

and safety rules. Use hoisting and transport

equipment with a capacity greater than the load

to be hoisted

4INSTALLATION

4.1 Preliminary information

Before installing the air

conditioner, you must by all means read these

instructions in order not to make any mistake

while installing.

Improper installation of the air

conditioners may lead to irreparable damage to

the equipment and compromise the safety of

the user.

Shouldthe airconditioners beinstalledin amanner

which does not comply with the instructions of this

manual, the Manufacturer shall not be held liable

forany failureor forthesafety ofthe airconditioner,

according to the law DM 89/392/EEC. The

Manufacturershallalso notbeliable,insuch acase,

for any damage to things or injury to people.

The unit must be installed

according to the national installation standards

(for Italy, it must be exclusively installed by

qualified and specially trained personnel).

4.2 Installation

Before installing, you must cut

off all the power supply to the vehicle

Battery positive pole

Generator unit (if any)

Outside power source.

Failure to comply with the

above instructions may lead to electrical

discharge.

Before getting onto the roof of

the vehicle, make sure it is strong enough to be

walked on. Check with the provider of the

vehicle. Should it not be strong enough, you

must set up a special trestle with scaffolding.

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SPLITSPLIT

SPLIT 7000

4.3 Installing the condenser unit

Condensing unit dimensions:

Height: 210 mm

Width: 363 mm (423mm with conveyor)

Length: 590 mm

When you install the condenser unit, remember it

must always have ventilation from the outside via

at least two openings Fig. 3 Ref. (1) and (2).

The condenser unit intakes air from the outside via

theopening Fig. 3 Ref. (1),then -after havingused

it to cool the condenser inside - it then exhausts

the hot air via the opening Fig. 3 Ref. (2).

Two kinds of installations can be made:

1 Outside cool air inlet

2 Hot air outlet

"A" type installation "B" type installation

4.3.1 "A" type installation

The condenser unit air intake is from the side and

the hot air exhausts from the bottom.

4.3.2 "B" type installation

The condenser unit air intake is from the bottom

and hot air outlet from the bottom also. This kind of

installation calls for greater attention, since it is of

theutmostimportancethat the hotairwhichisdriven

out is not sucked back in via the opening Fig. 3

Ref. (1), as this would diminish the efficiency of

the conditioner.

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GB SPLITSPLIT

SPLITSPLIT

SPLIT 7000

Should the condenser unit be installed outside the

vehicle,do notplacethe airinlethole againstawall,

whichcould limitthe passageof air.If the unitis too

close to the ground (less than 40 cm), the hot air

exhaustfrom Fig. 3 Ref. (2) -could besucked back

in again by the air intake Fig. 3 Ref. (1).

If you install the condenser unit inside the vehicle,

you must be careful to keep the flow of the inlet air

separate from that of the hot exhaust air, and also

prevent the hot exhaust air from getting inside the

vehicle.

To separate the two air flows, use a soft sponge

adhesive liner Fig. 4 Ref. (3), placing it against the

floor,in orderto preventthe hotair comingout from

Fig. 4 Ref. (2) beingsucked inthroughtheair intake

Fig. 4 Ref. (1).

After having prepared the area of installation of the

condenser unit, you should connect the gas pipes

and the extension cables, before finally fastening

the unit in place.

1 Outside cool air inlet

2 Hot air outlet

3 Soft adhesive sponge liner

The metal container has been set up so as to let

bothgas pipes, the 2 extensioncables andthe 230

Voltfeeding cableof theairconditioner outon three

directions: upward Fig. 5 Ref. (1), on the long side

Fig. 5 Ref. (2) and on the short side Fig. 5 Ref.

(3).

Afterselecting thebest position, first take offthe lid

Fig. 5 Ref. (A) in order to access the inside of the

condenser unit and then take off one of the other

two lids: Fig. 5 Ref. (B), if you have chosen the

outlet on the long side Fig. 5 Ref. (2), or

Fig. 5 Ref. (C ) ifyou chosenthe outleton theshort

side Fig. 5 Ref. (3).

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