Tempco TPC20057 Manuale utente

TPC20057 - Power Control Console (2 zones)

with TEC-9400 (PID + Fuzzy Logic Process Controller)

D1306.TE-401-402-404-405 Revision 2/22/2019

USER MANUAL

Manual TPC20057

Revision 4/21 • D1360.02

SPECIFICATIONS

Temperature Controllers: Model TEC-9400, 1/16 DIN Dual Display with PID Auto-tuning

Sensor Inputs: Type “J” thermocouples

Connector Bodys: Black

Power Cord/voltage Input: 120VAC, 50/60 HZ, 15A

Heater Outputs: 12A Max, 2880 watts max.

Output Devices: Solid State Relays

TEC Power Switch: Located on front panel. Does not switch heater circuts

Fuse Main Power: See replacement parts list on next page (located on back panel)

Fuse Control Power: See replacement parts list on next page (located on back panel)

WARNINGS

1. Air vents located on top and bottom of console must not be blocked! To prevent an overheating condition

the internal components must remain as close to room temperature (75ºF / 24ºC) as possible.

2. Dangerous voltage capable of causing injury or death is present within this console. Power to all

equipment must be disconnected before installation or beginning any troubleshooting procedures.

Heater output wiring and component replacement must be made by qualified personnel only.

3. To minimize the possibility of fire or shock, do not expose this console to rain or excessive moisture.

4. Do not use this console in areas where hazardous conditions exist such as excessive shock, vibration,

dirt, corrosive gases, oil or where explosive gases or vapors are present.

5. It is strongly recommended that a process should incorporate a Limit Control like a Tempco TEC-910

which will shut down the equipment at a preset process condition in order to avoid possible damage to

products or systems.

WIRING (For safety, disconnect all power sources prior to wiring)

1. Attach the leads from your type thermocouples to the mini-plugs provided. Take care to note the correct

polarity. The red lead is (-) negative.

2. The heater output current is sourced directly through the line cord. The rear console output receptacles

and mating Hubbell plugs provide live controlled power for direct connection to your heater(s). Connect one

lead from your heater to one prong of the Hubbell plug (not ground). Connect the other lead from your heater

to the other prong. Connect heater ground (if applicable) to the ground connection (G) on the plug.

Figure 1. Application Wiring Example (single-zone shown)

OPERATION

1. Verify the power switch is in the off position. Plug your heaters & thermocouples into the rear connectors. Plug the provided

line cord from the console into a standard 120V, 15A outlet. Switch on the console.

2. Set your desired temperature setpoint by using the up and down arrow buttons on the TEC-9400 temperature controllers.

3. Refer to the following pages for complete operation and page 4 for auto-tuning of the TEC-9400 temperature controllers.

SPARE/REPLACEMENT PARTS

DescriptionTempco

Part Number

EHD-124-292

EHD-124-148

EHD-102-172

TCA-101-105

Fuse (1), rated 1 Amps/250V, 5 x 20mm, fast acting BUSS S501-1-R.

Used for TEC controls only (located inside power cord inlet).

Fuse(s) rated 15 Amps, 250V, ¼" x 1¼", BUSS ABC-15-R.

Used for heater current (located inside rear panel mounted fuseholder).

Power output connector body, Hubbel HBL7484V or equivalent, 15A 125/250V

Twist-Lock, 3 Pole, # Wire Non-Grounding, NEMA ML-3R.

Type “J” thermocouple mini plug (1 per zone), Black

NOTE: For all fuses, use listed BUSS part numbers or equivaliant.

TEC-9400 Front Panel Keys and Display

KEYPAD OPERATION

SCROLL KEY:

This key is used to scroll through a menu to select a parameter to be viewed or adjusted.

UP KEY:

This key is used to increase the value of the selected parameter.

DOWN KEY:

This key is used to decrease the value of the selected parameter.

RESET KEY:

This key is used to:

1. Revert the display to the home screen.

2. Reset a latching alarm once the alarm condition is removed.

3. Stop manual control mode, Auto-Tuning mode or calibration mode.

4. Clear an Auto-Tuning or communication error message.

5. Restart the dwell timer when the dwell timer has timed out.

6. Enter the manual control menu if failure mode occurs.

ENTER KEY: Press and hold for 5 seconds or longer to:

for 6.2 seconds, then let go, to select manual control

for 7.4 seconds, then let go to select Auto-Tuning

1. Enter the setup menu. The display will show

2. Enter manual control mode. Press and hold

mode. The display will show .

3. Enter Auto-Tuning mode. Press and hold

mode. The display will show .

4. Perform calibration of a selected parameter during the calibration procedure. Press and hold for

8.6 seconds, then let go to select calibration mode.

During power-up, the upper display will show PROG and the lower display will show

the Firmware version for 6 seconds. 3

1.1 Menu Flowchart

The Menu has been divided in to 5 groups. They are as follows:

1. User Menu - Below

2. Setup Menu - Page 5

3. Manual Mode Menu - Page 7

4. Auto-Tuning Mode Menu - Page 7

5. Calibration Mode Menu (not recommended, calibration section has been removed)

User Menu Setup

Manual Mode Auto-Tuning Mode Calibration Mode

5 Sec 6.2 Sec 7.4 Sec 8.6 Sec 9.8 Sec

5 Sec 5 Sec

To access

parameter

In the User Menu,

Refer to

Section 1.1.1

To access

parameter in

the Setup Menu,

Refer to

Section 1.1.2

Page 5

To start

Manual Control

Mode, Refer to

Section 1.1.3

Page 7

To start

Auto-Tuning

Mode, Refer to

Section 1.1.4

Page 7

Press for the next parameter

Press and key to return to the previous parameter.

1.1.1 User Menu

The below user menu parameters are available depending on user selection.

PV,SV

SP1

SP2

SP3

SP4

SP5

SP6

SP7

SFtR

CT1R

CT2R

DTMR

PASS

RUN

CYCR

STEP

T IMR

SEL1

SEL2

SEL3

SEL4

SEL5

SEL6

SEL7

SEL8

Below

1.1.2 Setup Menu

The setup menu has been categorized in to eight categories. They are listed below.

*5. User Select Menu1. Basic Menu - Below

2. Output Menu) - Page 6 *6. Communication Menu

*7. Current Transformer Menu

*3. Alarm Menu

*4. Event Input Menu *8. Profile Menu (Ramp and Soak)

1.1.2.1 Basic Menu (bASE)

In the setup menu, when the upper display says “SET”, Use the or keys to get “bASE” in the lower display.

Then, use the key to cycle through the “bASE” menu parameters (Note Chart on pg. 8).

SET bASE

OFS1

OFS2

OFS3

INPT

UNIT

INLO

INHI

SP1L

SP1H

FILT

DISP

RAMP

RETY

RELO

REHI

RMSP

RINL

RINH

CODE

OFSTL

OFSTH

CALO

CAHI

SFT

SFL1

SFL2

SFtH

*Does not apply to the controller used in this console.

1.1.2.2 Output Menu (oUT)

In the setup menu, when the upper display says “SET”, use the or key to get “oUT” in the lower

display. Then, use the key to cycle through the “oUT” menu parameters (Note Chart on pg. 9).

SET OUT

OUT1

O1TY

O1FT

O1HY

CYC1

OFST

OUT2

O2TY

O2FT

CYC2

CPB

PL1L

PL1H

PL2L

PL2H

1.1.3 Manual Mode Menu – (Use for Temporary Operation if Sensor Fails) (Also refer to pg. 18)

Press and hold the “ ” key for approx. 6sec until the “HAND” parameter is shown in the upper display.

Then, press and hold the “ ” key for an additional 5 sec. until an “MANU” led starts to flash in the lower left

of the display. Then, use the “ ” key to cycle through the available options.

User is able to manually set the out output to be energized from 0-100% of the cycle time.

“Hx.xx” is used to adjust output 1.

“Cx.xx” is used to adjust output 2.

You are able to exit manual mode by pressing and holding the key.

1.1.4 Auto-Tuning Mode – (Tunes PID Parameters to Your Application) (Also refer to pg. 15)

Press and hold the “ ” key for approx. 7sec until the “A-T” parameter is shown in the upper display.

Press and hold the “ ” key for 5 seconds to activate Auto-Tuning Mode. Continue to hold the “ ” key for

an additional 3 seconds, else the display will revert to a “User Menu” parameter.

Auto-tuning allows the controller to find its own optimal control parameters (PID) by measuring the speed of

your thermal process.

HANd

5 Sec

MV1

MV2

FILE

Press key 5 Sec To execute the selected default program

1.2 Parameter Description

(*Parameters that are not applicable are not shown)

Address

Parameter

Notation Parameter Description Range Default

Value

0 SP1 Set Point 1

(Used for Output 1)

Low: SP1L

High: SP1H

8 INPT

(See Pg. 11) Input sensor selection

(DO NOT CHANGE)

0J_tC: J type Thermocouple

1K_tC: K type Thermocouple

2T_tC: T type Thermocouple

3E_tC: E type Thermocouple

4B_tC: B type Thermocouple

5R_tC: R type Thermocouple

6S_tC: S type Thermocouple

7N_tC: N type Thermocouple

8L_tC: L type Thermocouple

9U_tC: U type Thermocouple

10 P_tC: P type Thermocouple

11 C_tC: C type Thermocouple

12 D_tC: D type Thermocouple

13 Pt.dN: PT100 DIN curve

14 Pt.JS: PT100 JIS curve

15 4-20: 4-20mA linear current input

16 0-20: 0-20mA linear current input

17 0-5V: 0-5VDC linear voltage input

18 1-5V: 1-5VDC linear voltage input

19 0-10: 0-10VDC linear voltage input

9 UNIT Input unit selection

0oC:°C unit

1oF:°F unit

Pu:Process unit

10 DP Decimal point selection

0No.dP: No decimal point

11-dP: 1 decimal digit

22-dP: 2 decimal digit

3-dP: 3 decimal digit

13 SP1L Low limit of set point 1

(Span Value)

Low: -19999

High :SP1H

0.0° F

(-18.0° C)

14 SP1H High limit of set point 1

(Span Value)

Low: SP1L

High: 45536

1000.0° F

(538° C)

15 FILT

Filter damping time constant of

PV Sensor

(See Pg. 14)

0: 0 second time constant

10.2: 0.2 second time constant

20.5: 0.5 second time constant

31: 1 second time constant

42: 2 second time constant

55: 5 second time constant

610: 10 second time constant

720: 20 second time constant

830: 30 second time constant

960: 60 second time constant

Basic

77.0° F

(25.0° C)

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