THE GALLERY COLLECTION Class 1 Istruzioni per l’uso

OPEN FRONTED FIRE

Class 1

THEGALLERYCOLLECTION.CO.UK

5122723/04

Model 940

Heat Engine

INSET LIVE FUEL EFFECT GAS FIRE

INCORPORATING THE CONTROL

This heat engine is designed for use with Gallery

cast fascias and spacer frame / fret combinations.

(GC No. 32-032-71)

INSTALLER AND OWNER GUIDE

INSTALLER: Please leave this guide with the owner

If you require further advice and your retailer is based in the

Midlands or the North of the country please ring 01617 038 157.

If your retailer is based in the South please call 01462 813 138.

(including photocopying), stored in any medium by electronic means (including in any

retrieval system or database) or transmitted, in any form or by any means, whether

electronic, mechanical, recording or otherwise, without the prior written permission of

the copyright owner.

Applications for the copyright owner's permission to reproduce any part of this

publication should be made, giving details of the proposed use, to the following

address: The Company Secretary, Baxi Heating UK Limited, The Wyvern Business

Park, Stanier Way, Derby, DE21 6BF.

Warning: Any person who does any unauthorised act in relation to a copyright work

may be liable to criminal prosecution and civil claims for damages.

Valor Fires, Erdington, Birmingham B24 9QP

www.firesandstoves.co.uk

Because our policy is one of constant development and improvement, details may vary slightly from

those given in this publication.

Page 2

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20).

WHEN CONVERTED USING CONVERSION KIT NO. 0595211 THIS APPLIANCE

IS FOR USE WITH PROPANE GAS (G31).

THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED

KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).

Page 3

Safety First.

This gas fire is CE Approved and designed to meet the appropriate British Standards

and Safety Marks.

Quality and Excellence.

This fire has been manufactured to the highest standards of quality and excellence

and was manufactured under a BS EN ISO 9001 quality system accepted by the

British Standards Institute.

The Highest Standards

The manufacturer is a member of SBGI and HHIC (Heating and Hot water Industry

Council) which works to ensure high standards of safety, quality and performance.

Careful Installation

This gas fires must be installed by a competent GAS SAFE REGISTER engineer

(GAS SAFE REGISTER or CORGI engineer outside of UK) in accordance with our

installer guide and should not be fitted directly on to a carpet or floor of combustible

material.

Page 4

INSTALLER GUIDE

FOR OWNER GUIDE SEE PAGES 38 TO 46

INSTALLER GUIDE

CONTENTS

Section Heading Page

INSTALLER GUIDE 4 - 37

OWNER GUIDE 38 - 46

1. SAFETY AND UNPACKING 7

2. APPLIANCE DATA AND EFFICIENCY 8

2.1 General information. 8

2.2 Efficiency. 8

3. GENERAL INSTALLATION REQUIREMENTS 9

3.1 Regulations, Standards and Law. 9

3.2 Ventilation requirements. 10

3.3 The Atmosphere sensing device (ASD). 10

3.4 Fireguard requirements. 10

3.5 Room considerations. 10

3.6 Chimney preparation. 10

3.7 Fireplace preparation. 11

3.8 The hearth. 11

3.9 Fireplace clearances. 12

3.10 Installation options. 12

3.10.1 Conventional fireplace and hearth. 12

3.10.1.1 ‘Hole-in-the-wall’ Installations 13

3.10.2 Metal flue box and hearth. 14

3.10.3 Precast concrete or clay flue block system and hearth. 15

3.11 Flues. 15

3.12 Propane fires. 16

4. PACK CONTENTS 16

5. FIREPLACE CHECK 18

6. IGNITION CHECK 19

7. GAS SUPPLY CONNECTION 19

8. PREPARING APPLIANCE FOR INSTALLATION 20

9. CONVECTION BOX INSTALLATION 22

9.1 Method 1 - Front fixing to fireplace surround. 22

9.2 Method 2 - Cable retention and floor fixing. 22

9.3 Sealing floor front - all installations. 24

Page 5

Continued on next page

INSTALLER GUIDE

CONTENTS (Continued)

Section Heading Page

10. BURNER & SUPPLY PIPE INSTALLATION 25

10.1 Burner and supply pipe installation. 25

10.2 Preliminary burner checks. 25

10.3 Inlet pressure check. 26

11. CERAMIC WALLS INSTALLATION 26

12. FITTING THE CERAMIC FUEL EFFECT 27

13. FITTING THE FASCIA 28

14. FULL OPERATING CHECKS 28

14.1 Check the control settings. 28

14.2 Check for spillage. 29

14.3 Flame supervision and spillage monitoring system. 29

15. FINAL REVIEW 30

16. SERVICING & PARTS REPLACEMENT 31

16.1 Checking the aeration setting of the burner. 32

16.2 To remove the ignition microswitch. 32

16.3 To remove the gas shut-off microswitch. 32

16.4 To remove the fascia. 33

16.5 To replace the control slide unit. 33

16.6 To replace the control slide button. 33

16.7 To remove the burner unit. 33

16.8 To remove the electronic ignition generator. 34

16.9 To remove the thermocouple interrupter block. 34

16.10 To remove the pilot unit. 35

16.11 To remove the shut-off tap. 35

16.12 To remove the gas flow rate controller. 36

16.13 To replace the burner. 36

16.14 To remove the main burner injector. 37

16.15 To remove the appliance from the fireplace. 37

Page 6

INSTALLER GUIDE

1. SAFETY AND UNPACKING

Installer

Before continuing any further with the installation of this appliance please read the

following guide to manual handling.

The lifting weight of the heat engine and convection box is 11.5kg.

One person should be sufficient to lift the heat engine and convection box. If for

any reason this weight is considered too heavy then obtain assistance.

When lifting always keep your back straight. Bend your legs and not your back.

Avoid twisting at the waist. It is better to reposition your feet.

Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the heat engine.

Always grip with the palm of the hand. Do not use the tips of fingers for support.

Always keep the heat engine and convection box as close to the body as possible.

This will minimise the cantilever action.

Use gloves to provide additional grip.

Always use assistance if required.

This product uses fuel effect pieces and burner compartment walls containing

Refractory Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

Excessive exposure to these materials may cause irritation to eyes, skin and

respiratory tract. Consequently, it is important to take care when handling these

articles to ensure that the release of dust is kept to a minimum. To ensure that the

release of fibres from these RCF articles is kept to a minimum, during installation

and servicing we recommend that you use a HEPA filtered vacuum to remove any

dust and soot accumulated in and around the fire before and after working on the

fire. When replacing these articles we recommend that the replaced items are not

broken up, but are sealed within a heavy duty polythene bag, clearly labelled as

RCF waste. RCF waste is classed as a stable, non-reactive hazardous waste and

may be disposed at a landfill licenced to accept such waste. Protective clothing is

not required when handling these articles, but we recommend the use of suitable

gloves to prevent irritation. We also recommend you follow the normal hygiene

rules of not smoking, eating or drinking in the work area and always wash your

hands before eating or drinking.

This appliance does not contain any component manufactured from asbestos or

asbestos related products.

Page 7

INSTALLER GUIDE

2. APPLIANCE DATA AND EFFICIENCY

2.1 General information.

*When converted using kit 0595211.

The appliance information label is located on a plate at the base of the fire.

2.2 Efficiency.

The efficiency of this appliance has been measured as specified in BS 7977 - 1 and

the result is as below:

Model Efficiency % (Gross)

940 58

940 when converted to LPG. 61

The gross calorific value of the fuel has been used for this efficiency calculation. The

test data from which it has been calculated has been certified by Advantica

Certification services (0087). The efficiency value may be used in the UK

Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.

The conversion of net efficiency to gross was achieved by multiplying the net

efficiency by the following conversion factor from Table E3 of SAP 2005, rounding

down to the nearest whole number.

Page 8

Gas Natural (G20) Propane (G31) *

Inlet Pressure 20mbar 37mbar

Input - Max. (Gross) 6.85kW (23,400 Btu/h) 6.7kW (22,860 Btu/h)

Input - Min. (Gross) 2.7kW (9,410 Btu/h) 4.3kW (14,670 Btu/h)

Inlet Test Pressure (Cold) 20.0 ± 1.0mbar

(8.0 ± 0.4in w.g.)

37.0 ± 1.0 mbar

(14.85 ± 0.4in w.g.)

Gas Connection 8mm pipe 8mm pipe

Burner Injector Cat 82 - 074 Size 132

Pilot & Atmosphere

Sensing Device

Copreci Ref. O.D.S

21500/166

Copreci Ref. O.D.S

21500/166 Fitted with RBM

180 -02 injector

Ignition Electronic

(Battery 9V PP3)

Electronic

(Battery 9V PP3)

Aeration Factory set Non-adjustable

INSTALLER GUIDE

3. GENERAL INSTALLATION REQUIREMENTS

3.1 Regulations, Standards and Law.

The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances

are installed by competent persons in accordance with the current edition of the Gas

Safety (Installation and Use) Regulations. Failure to install the appliance correctly

could lead to prosecution. GAS SAFE REGISTER and CORGI require their members

to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

All the relevant parts of local regulations.

All relevant codes of practice.

The relevant parts of the current editions of the following British Standards:-

BS EN 1856 Part 1 - Chimneys - Requirements for metal chimneys.

BS 715 - Specification for metal flue boxes for gas-fired appliances not

exceeding 20kW.

BS EN 1858 - Chimneys - Components - Concrete flue blocks.

BS EN 1806 - Chimneys - Clay / ceramic flue blocks.

BS EN 1856 Part 1 - Chimneys - Requirements for metal chimneys.

BS 5440 Part 1 - Installation of flues.

BS 5440 Part 2 - Installation and maintenance of flues and ventilation for gas

appliances of rated input not exceeding 70 kW net (1st, 2nd

and 3rd family gases).

BS 6461 Part 1 - Masonry chimney & flues - Installation

BS 1251 - Fireplace components

BS 5871 Part 2 - Installation - Inset LFE gas fires

BS 6891 - Gas pipework installation

In England and Wales, the current edition of the Building Regulations issued by the

Department of the Environment and the Welsh Office.

In Scotland, the current edition of the Building Standards (Scotland) Regulations

issued by the Scottish Executive.

In Northern Ireland, the current edition of the Building regulations (Northern

Ireland) issued by the Department of the Environment for Northern Ireland.

In the republic of Ireland the installation must be carried out by a competent person

and also conform to the relevant parts of:

a) The current edition of IS 813 “Domestic Gas Installations”

b) All relevant national and local rules in force.

Page 9

Gas Conversion factor from net to gross efficiency

Natural Gas 0.901

LPG 0.921

INSTALLER GUIDE

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