Thermal Solutions AMP 400 Manuale utente

Save this manual for future reference.

PN:110820-05 Rev.2,4/23

Thermal Solutions Products, LLC www.thermalsolutions.com

Phone: 717-239-7642 1175 Manheim Pike, Lancaster, PA 17601 [email protected]

Boiler Models

AMP 400

AMP 500

AMP 650

AMP 800

AMP 1000L

Model: Serial Number:

Installation Date: System Type:

Heating Contractor: Phone/Email:

Address:

INSTALLATION, OPERATION, AND

MAINTENANCE MANUAL

399-1000 MBH Hot Water Boiler Indoor/Outdoor

WARNINGWARNING

WARNING: If the informaon in these instrucons

is not followed exactly, a re or explosion may

result causing property damage, personal injury

or death.

DANGERDANGER

Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any

other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not

use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow the gas supplier’s

instrucons.

• If you cannot reach your gas supplier, call

the re department.

Installaon and service must be performed by

a qualified installer, service agency or the gas

supplier.

2 AMP 400-1000L I&O Manual

Table of Contents

 

 

A. Local Codes 4

B. Warranty 4

C. Shipment Damage 4

D. Connecting Gas Supply Line 4

E. Gas Leakage (If you detect or smell gas...) 5

F. Maintenance 5

  

H. Factory Test and Inspections 5

I. Disclaimers and Local Codes 5

 

 

A. Unpacking and Inspection 9

B. Check Equipment 9

C. Installation and Operation Manual 9

 

 

A. General 12

B. Appliance Mounting 13

C. Outdoor Installation 13

D. AMP 400-1000L Stacking 14

E. Clearances 15

F. Clearances (French) 15

G. Closet and Alcove Installation 15

  

 

A. General Venting Guidelines 16

B. Venting Design Requirements 16

C. Field Installation 17

  

E. PVC Venting 19

F. Venting for Outdoor Installation 19

G. General Termination 20

  

I. Multiple Appliance Terminations 27

J. Terminal Installation 27

K. Polypropylene Venting 29

  

M. Removing Existing Appliance 32

N. Special Installation Requirements for Massachusetts 33

 

A. Condensate trap 34

B. Condensate Neutralizer Installation 35

AMP 400-1000L I&O Manual 3

Table of Contents

C. Common Condensate pump/Sump 35

 

A. General Piping Guidelines 36

B. Factory Supplied Relief Valve Package 37

C. Standard Piping Components 38

D. Water Quality 39

E. Oxygen Contamination 40

F. Temperature Rise and Heat Exchanger Head Loss 41

 

 

A. Guidelines and Requirements 45

B. Field Connecting Gas Supply 45

C. Gas Pressure Switches 47

 

A. General. 48

B. Power Requirements 48

C. Appliance Wiring 48

D. Routing Field Connections 48

E. System and Circulation Pump Wiring 49

 

A. Check System Setup 54

B. Start the AMP 54

  

D. Field Conversion of Gas Type 57

E. Pump Control 58

F. Check Thermostat Operation 58

  

H. Testing of Controls and Safety Devices 58

 

A. General Maintenance 60

B. Monthly Inspection 60

C. Annual Inspections and Service 60

D. Restarting after Prolong Shutdown 63

  

 

 

 

 

4 AMP 400-1000L I&O Manual













A. Local Codes

 



  



      



         



 

      



      





B. Warranty

 







 



 





 

Table

20

C. Shipment Damage

        

        

     



 



D. Connecng Gas Supply Line

 



DANGERDANGER









DANGERDANGER







WARNINGWARNING









      













AMP 400-1000L I&O Manual 5

DANGERDANGER



        



Table 4





      







E. Gas Leakage (If you detect or smell gas...)

DANGERDANGER

 

 



       

     



 



F. Maintenance

       







       



        



G. Product Idencaon Label

 

       



 



DANGERDANGER







II(continued)

H. Factory Test and Inspecons

       

     

      





       













I. Disclaimers and Local Codes

 



     

the Naonal Fuel Gas Code, NFPA 54/ANSI Z223.1,

and/ or CSA B149.1 Natural Gas and Propane Code



Standard for

Controls and Safety Devices for Automacally Fired

Boilers, ANSI/ ASME CSD-1

      











     

        

      



WARNINGWARNING



 

       

     



6 AMP 400-1000L I&O Manual







Specication AMP Models

400 500 650 800 1000L

Fuel NG or LP NG or LP NG or LP NG or LP NG or LP

Max. Water Temp. (°F)1210 210 210 210 210

Max. Working Pres. (psi) 160 160 160 160 160

Pressure Relief Valve Options (psi) 30, 50, 60, 75, 100, 125, 150

Water Vol. (gal) 3.8 4.3 5.6 6.6 8.1

Heat Transfer Area (sq. ft.) 34.8 39.1 52.2 60.9 75.4

Approx. Shipping Weight (lb) 460 470 530 560 600

1Appliance will go into hard lockout if temperature exceeds 200 0F.















AMP Comercial Gas Boiler

AMP

Boiler Model

Input (MBH) Gross

Output

(MBH)

Thermal

E󰀩ciency

(%)

Combustion

E󰀩ciency

(%)

Min. Max.

400 40 399 387 97 97

500 50 500 485 97 97

650 65 650 631 97 97

800 80 800 776 97 97

1000L 100 1000 970 97 97

1Ratings shown are for installations at sea level and elevations up to 2000 ft.

at minimum vent length. For high altitude installations above 2000 ft. consult

factory.

Dimensions (in.) AMP Model

400 500 650 800 1000L

Gas Inlet 3/4 3/4 1 1 1

Water Outlet Pipe (FNPT) 2 2 2 2 2

Water Inlet Pipe (MNPT) 2 2 2 2 2

Air Intake 4 4 6 6 6

Vent Outlet 4 4 6 6 6

Condensate Drain (PVC) 1 1 1 1 1

Drain Line (FNPT) 3/4 3/4 3/4 3/4 3/4

Electrical Conduit Holes 7/8 7/8 7/8 7/8 7/8

AMP 400-1000L I&O Manual 7

III(continued)



38 1

43"

33 1

25 5

26 3

Front View

1 7

36 1

5 1

1 7

48 7

2 1

Side View

3 7

9 1

5 7

12 1

19 3

10"

26 1

27 3

35 1

11 3

6 1

2 7

Rear View

LAMP Boiler 400-500 dimensional for manual

8 AMP 400-1000L I&O Manual



III(continued)

43"

38 1

33 1

25 5

26 3

Front View

1 7

52 3

7 1

1 7

65 7

Side View

9 1

10"

5 7

12 1

35 1

9 7

6 1

27 3

26 1

19 3

3 7

3 1

Back View

LAMP Boiler 650-1000 dimensional for manual

AMP 400-1000L I&O Manual 9



A. Unpacking and Inspecon

     



 

 

 

        



 



B. Check Equipment

 



 

        



        

       





        

Figure 3

 

         



         





 

        



 



       

shown in Figure 15

 





Figure 1 and Figure 2

C. Installaon and Operaon Manual

 



 

      

     

 













Front panel with

display cover

Side panel

with louvers

Rear intake cover

DANGERDANGER





      







      

      





10 AMP 400-1000L I&O Manual

  

1. Communicaon Interface (ConcertTM Control)





2. Main appliance control

      



3. Front control box





4. Rear control box



5. ON/OFF switch



6. Main gas valve

     



7. Gas and Air Mixer/Venturi





8. Blower





9. BluejetR Burner

     R  



10. Ignion electrode

       



11. High gas pressure switch

       



Table 28

12. Low gas pressure switch

       

        

Table 28

13. Outlet/Supply



14. Water ow switch





15. Gas supply connecon

Table 28 for



16. Inlet/Return



17. Hot/outlet water temperature sensor

      



18. Cold/Inlet water temperature sensor





19. Low water cut o (LWCO)

      

       



20. Temperature and pressure gauge

      



21. Pressure relief valve

      



22. Condensate drain trap

      

      



23. Minimum combuson air proving switch





24. Blocked vent switch





25. Combuson air lter box



26. Heat Exchanger





27. Heat Exchanger Drain





28. Exhaust Vent Connecon

     



to 

29. Condensate Drain Connecon



30. Combuson Air Intake Connecon





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