Thermo King TriPac Manuale utente
Operator’s Manual
Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for
temperature control and Trane, a provider of energy effi cient heating, ventilating and
Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for
temperature control and Trane, a provider of energy effi cient heating, ventilating and
Printed in U.S.A.
Printed in U.S.A.
TriPac™
Auxiliary Heating/Cooling
Temperature Management System
TK 53035-19-OP (Rev. 6, 12/11)
Copyright© 2005 Thermo King Corp., Minneapolis, MN, USA
Printed in USA
TriPac Auxiliary
Heating/Cooling
Temperature
Management
System
TK 53035-19-OP (Rev. 6, 12/11)
2
Disclaimer
This manual is published for informational purposes only. Thermo King Corporation makes no
representations or warranties, express or implied, with respect to the information, recommendations
and descriptions contained in this manual and such information, recommendations and descriptions
should not be regarded as all-inclusive or covering all contingencies. In the event you have any
questions or require further information, please contact your local Thermo King dealer.
The procedures described herein should only be undertaken by suitably qualified personnel. Failure to
implement these procedures correctly may cause damage to the Thermo King unit or other property or
personal injury.
Thermo King Corporation and its affiliates shall have no liability in contract or tort (including negligence
and/or strict liability) or otherwise, to any person or entity for any personal injury, property damage or
any other direct, indirect, special or consequential damage or liability whatsoever, arising out of or
resulting from any actions by any person that are contrary to this manual or any of the information,
recommendations or descriptions contained herein or the failure of any person to implement the
procedures described herein correctly or to follow caution and safety decals located on the Thermo
King unit.
Table of Contents
1
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Refrigerant Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
First Aid—Refrigerant . . . . . . . . . . . . . . . . . . . . . . . 9
First Aid—Refrigerant Oil . . . . . . . . . . . . . . . . . . . . 9
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Unit Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
TriPac System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Auxiliary Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HMI Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Control Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Engine Reset Switch . . . . . . . . . . . . . . . . . . . . . . . . . .17
Closed Loop Cooling Option . . . . . . . . . . . . . . . . . . . .17
Manual Pretrip Inspection (Before Starting the
TriPac Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
TriPac HMI Controller Description and .Operation 23
TriPac HMI Controller Description . . . . . . . . . . . . .24
HMI Controller Display . . . . . . . . . . . . . . . . . . . . .24
Main Power Key . . . . . . . . . . . . . . . . . . . . . . . . . .24
Mode Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Up and Down Arrow Keys . . . . . . . . . . . . . . . . . . .24
Fan Speed Key . . . . . . . . . . . . . . . . . . . . . . . . . . .25
APU System Key . . . . . . . . . . . . . . . . . . . . . . . . . .25
System Fault Indicator . . . . . . . . . . . . . . . . . . . . . .25
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Air Conditioning Mode . . . . . . . . . . . . . . . . . . . . . .26
Table of Contents
2
Heat Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fan Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Monitor (Null) Mode . . . . . . . . . . . . . . . . . . . . . . . 26
Engine On/Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . 27
TriPac HMI Controller Operation . . . . . . . . . . . . . . . . . 28
Press HMI Controller Main Power Key . . . . . . . . . 28
Enable APU System . . . . . . . . . . . . . . . . . . . . . . . 28
Engine Hourmeter Display . . . . . . . . . . . . . . . . . . 29
Select Mode of Operation . . . . . . . . . . . . . . . . . . . 29
Select Fan Speed . . . . . . . . . . . . . . . . . . . . . . . . . 30
Select Temperature Setpoint . . . . . . . . . . . . . . . . 30
System Fault Indicator . . . . . . . . . . . . . . . . . . . . . 31
Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
To Clear Alarm Codes . . . . . . . . . . . . . . . . . . . . . 32
Optional Standby Operation . . . . . . . . . . . . . . . . . 33
Options Used With Standby Operation . . . . . . . . . 33
Standby Truck Integration . . . . . . . . . . . . . . . . . . . 33
Truck Integration Selector Switch . . . . . . . . . . . . . 33
Optional Power Inverter . . . . . . . . . . . . . . . . . . . . . . 35
Inverter Operation Warnings . . . . . . . . . . . . . . . . . 35
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 37
Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
R-134a Refrigeration System . . . . . . . . . . . . . . . . . . . 40
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Truck Sleeper Compartment Heater (D2) . . . . . . . . . 44
Optional Power Inverter . . . . . . . . . . . . . . . . . . . . . . . 48
Optional Extreme Arctic Package Components . . . . . 48
Maintenance Inspection Schedule . . . . . . . . . . . . . 49
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Engine Oil Change Intervals ( . . . . . . . . . . . . . . . . . . . 50
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Structural . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
A/C System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
TriPac Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Serial Number Locations . . . . . . . . . . . . . . . . . . . . . 57
TriPac Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Emergency Cold Line . . . . . . . . . . . . . . . . . . . . . . . . 63
Table of Contents
3
Recover Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . 64
CALIFORNIA Proposition 65 Warning . . . . . . . . . . . 65
Table of Contents
4
Introduction
5
Introduction
There is nothing complicated about operating and maintaining
your Thermo King unit, but a few minutes studying this
manual will be time well spent.
Performing pre-trip checks and enroute inspections on a
regular basis will minimize on-the-road operating problems. A
regular maintenance program will also help to keep your unit
in top operating condition. If factory recommended procedures
are followed, you will find that you have purchased the most
efficient and dependable temperature control system available.
All service requirements, major and minor, should be handled
by a Thermo King dealer for four very important reasons:
• They are equipped with the factory recommended tools to
perform all service functions
• They have factory trained and certified technicians
• They have genuine Thermo King replacement parts
• The warranty on your new unit is valid only when the
repair and replacement of component parts is performed
by an authorized Thermo King dealer.
IMPORTANT: This manual is published for informational
purposes only and the information furnished herein should
not be considered as all-inclusive or meant to cover all
contingencies. If more information is required, consult your
Thermo King Service Directory for the location and
telephone number of the local dealer.
Introduction
6
Indice
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