ThyssenKrupp TW130 Manuale utente

ThyssenKrupp
Aufzugswerke
A company
of ThyssenKrupp
Elevator
Operating Manual
Machine TW130


OPERATING INSTRUCTIONS
ThyssenKrupp Aufzugswerke GmbH 3
Imprint
All rights reserved
©Copyright by: THYSSENKRUPP AUFZUGSWERKE GmbH
Postfach 23 03 70, D-70623 Stuttgart
Printed in Germany
These operating instructions may – even in extract form – only be reprinted or otherwise
copied with the express written approval of THYSSENKRUPP AUFZUGSWERKE GmbH.
All copying, distribution or saving in any form on data storage media which is not
authorised by THYSSENKRUPP AUFZUGSWERKE GmbH constitutes a copyright
infringement and will result in prosecution. We expressly reserve the right to carry out
technical alterations which lead to an improvement of our products or increase the safety
standard – also without special prior notice.
The issuer responsible for the content:
THYSSENKRUPP AUFZUGSWERKE GmbH
Preface
We are delighted that you have decided upon a quality product from the company
THYSSENKRUPP AUFZUGSWERKE GmbH.
These operating instructions will help you to get to know our products and to benefit from
their intended applications. Important safety and hazard instructions will help you to
operate our products safely and properly.
Subject to technical alterations.

OPERATING MANUAL
ThyssenKrupp Aufzugswerke GmbH 4
Table of contents:
Machine TW 130 PAGE
1. Safety
1.1 Explanation of symbols used 6
1.2 General safety information 7
2. Transport and storage 10
3. Product description
3.1 Description of TW130 12
3.2 Functional description 17
3.3 Technical data 19
3.4 Dimensions 24
3.5 Lubrication 29
3.6 Nameplate 30
3.7 Motors 31
3.8 Motor data ThyssenKrupp motors
3.8.1 Motors without energy regeneration 32
3.8.2 Motors with energy regeneration 34
3.9 Motor data Siemens motors 35
4. Mounting of machine
4.1 Mounting of machine in machine room 36
4.2 Mounting of traction sheave rope guard 37
4.3 Connection instructions 38
4.4 Terminal diagram for gear motor and 39
magnetic clamp
4.5 Motor connection acc. to BV 6531 - 09 40
4.6 Motor connection acc. to BV 6531 - 14 41
4.7 Bridge connection at motor terminals 42
4.8 Connection data for encoder 43
5. Putting into service
5.1 Putting the drive into service 45
6. Servicing
6.1 Servicing of drive 46
6.2 Checking of flank clearance 47
7. Maintenance
7.1 Replacing of brake shoes 48
7.2 Setting of braking deceleration 48
7.3 Setting of brake shoe stroke and
armature base plate 49
7.4 Exchange of traction sheave 50
7.5 Exchange of motor 51
7.6 Exchange of encoder 52

OPERATING MANUAL
ThyssenKrupp Aufzugswerke GmbH 5
8. Special versions (optional)
8.1 Special versions 54
8.2 SA3 Brake monitoring circuit 55
8.2.1 Variant for ThyssenKrupp TCM control 55
8.2.2 Variant for third-party 56
9. Annex
9.1 Starting torque – Strength 58
9.2 Blocking clamp 60
Manufacturer's instructions for encoder
Product information for Wachendorf encoder
Flexible coupling for B5 motors

OPERATING MANUAL 1. SAFETY
ThyssenKrupp Aufzugswerke GmbH 6
1.1 Explanation of symbols used
The following pictographs and designations are used in this operating manual:
Danger
This symbol draws attention to an extreme danger to
life or risk of injury to persons.
Disregard of warning means danger to life!
Danger
This symbol draws attention to an immediate
impending danger to life or risk of injury to persons
caused by electric current.
Warnings must be observed!
Warning
This symbol draws attention to an impending danger.
Disregard can cause injury to persons or extensive
damage to property.
Warnings must always be observed!
Note
This symbol draws attention to important information
and instructions for operation. Disregard can lead to
damages, hazards or failures.
Inspection
This symbol draws attention to the proper inspection
sequence.
These inspection notices must be observed in any
case. Disregard can lead to injury to persons or
damage to property.

OPERATING MANUAL 1. SAFETY
ThyssenKrupp Aufzugswerke GmbH 7
1.2 General safety instructions
Information on the operating manual
Knowledge of the general safety requirements is a prerequisite for the safe
use and fail-free operation of this component.
This operating manual comprises the most important information how to
safely use the component.
The operating manual and, in particular, the safety information must be
observed by all persons who perform any work on the component.
In addition the rules and requirements concerning the regulations for
prevention of accidents which apply to the installation location must be
observed.
Duties of the owner and / or the installer
The owner and / or the installer ensure that only persons are authorized to
work at the component, who
are familiar with the requirements concerning safe working and prevention
of accidents and who were trained how to use the component.
have read the safety information and the warning notices in this operating
manual.
Note: check the employees working for compliance with the safety
regulations in regular intervals.
Duties of the employees
Persons who are authorized to perform work at the component are obliged
to observe the requirements concerning safe working and prevention of
accidents;
to read the safety information and the warning notices in this operating
manual prior to start working.
Training of the employees
Only trained and instructed, technically competent persons shall perform
work at the component.
The competence of the employees must be clearly defined for all tasks
concerning putting into service, operation, maintenance and repair work.
Organizational measures
The owner or the installer must provide the necessary personal protective
gear. All existing safety devices must be checked regularly in accordance
with the maintenance plan.

OPERATING MANUAL 1. SAFETY
ThyssenKrupp Aufzugswerke GmbH 8
Informal information on safety measures
The operating manual must always be available at the location of the
installation.
The general and local regulations for the prevention of accidents and
environmental regulations must also be made available and observed.
Clearly and easily visible statutory safety instructions must be made
available for the users.
See to it that all information concerning safety and hazards is always
visibly and legibly made available on the machine.
Use as intended
TW130 is designed in accordance with the state of the art and the generally
accepted safety regulations. TW130 shall only
Be used for its intended purpose
be used only if safe operation is ensured.
TW130 shall exclusively be used as drive for lifts.
Any other use or any use exceeding the scope of above definitions is
regarded as use outside of the intended purpose. ThyssenKrupp
Aufzugswerke GmbH cannot be hold liable for any damages resulting from
this and for any damages which are caused by any errors of procedure.
Use within the scope of its intended purpose also comprises
observance of all information of the operating manual
fulfillment of the instructions applying to putting into service, installation
description and inspection and repair work.
Guarantee and liability
The "General Conditions and Terms of Sale" of ThyssenKrupp
Aufzugswerke GmbH apply generally.
Any claims for guarantee and liability are excluded in the case of injury to
persons or damage to property resulting from one or several of the causes
below:
use of TW130 outside the scope of its intended purpose
inexpert mounting, putting into service, operating and maintaining of
TW130
use of TW130 with defective and/or non-operative safety and protective
devices
disregard of the instructions in the operating manual that apply to
transportation, storage, mounting, putting into service, operation and
maintenance of TW130
unauthorized constructional modifications of TW130

OPERATING MANUAL 1. SAFETY
ThyssenKrupp Aufzugswerke GmbH 9
unauthorized of drives (rating etc.)
unsatisfactory supervision of parts that are subject to wear
inexpert repair work
catastrophes caused by outside influences and Act of God.
Constructional modifications of machine TW130
TW130 is adjusted at the factory and delivered filled with oil and ready for
operation.
Attention : prior to starting operation, check whether the gear is properly
oiled and the oil level approx. even with the middle of the oil gauge. Re-fill or
discharge, if necessary.
In the case of modifications ThyssenKrupp Aufzugswerke GmbH cannot be
hold liable.
Use of TW130 and possible hazards
Traction sheave and handwinding wheel of the TW130 do not have
protecting covers. This means that the machine is to be operated in a closed
machine room only. See to it that the safety distance to all revolving parts
(marked yellow) is observed by persons working in the machine room.
Inexpert handling can cause danger to life for the user or third parties resp.
impairment of the component or material property.
Failures which possibly impair the correct functioning are to be eliminated
immediately.

OPERATING MANUAL 2. TRANSPORT AND STORAGE
ThyssenKrupp Aufzugswerke GmbH 10
2. Transport and storage
Packing:
The TW130 is delivered wrapped in foil on a special pallet.
Transport:
Machine and frame must be perfectly horizontal and the safety precautions
observed.
The machine must be perfectly horizontal or vertical (depending on the
mounting position). Never tilt as it is delivered filled with oil.
Transport by fork lift:
The forks must be of proper length to prevent the machine from tilting.
See to it that the forks are attached to the frame or transport pallet and
not to the machine.
Pay attention to projecting parts! There is the risk of injury to persons or
damage!
Transport by crane:
Do not stay below suspended loads!
Fasten transport chain or rope using transport aids.
Do not lift the motor housing!
Remove transport aids after transport.
Note: the pictographs on the packing or other noticeable places.
Top Handle with care Keep dry
Do not expose to
heat
Do not use handheld
grippers
Fasten here
Altri manuali per TW130
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