Timberwolf PTO/300H Manuale utente

CONTENTS

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS 2

PARTS LOCATION DIAGRAMS 3 & 4

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General Safety Matters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Connecting to Tractor 8

Before Starting Tractor 8

Before Using the Chipper 8

Moving the Chipper 8

Delivery 9

Operator’s Personal Protective Equipment Required 9

Daily Checks before Starting 9

PTO Shaft 9

Discharge Controls 9

Manual Controls 10

Auto Controls 10

Emergency Stopping 10

Hydraulic Oil Thermometer/Hydraulic Oil Lever Indicator 11

Starting the Chipper 11

Chipping 12

Stopping the Chipper 12

Blockages 12

SERVICE INSTRUCTIONS 13

Service Schedule 13

Spares 13

Safe Maintenance 14

Safe Lifting of the PTO 300 14

Sharpen the Roller Blades 14

Change Blades 15

PTO Drive Shaft Maintenance 16

Check Fittings 16

Greasing the Roller Box 16

Tension Hydraulic Pump Belts 16

Check Hoses 17

Change Hydraulic Oil and Filter 17

Change Anvil 17

WARRANTY STATEMENT 18

EC DECLARATION OF CONFORMITY CERTIFICATE 19

STICKERS 22 & 21

WIRING DIAGRAM 22

HYDRAULIC LAYOUT 23

PARTS LISTS 24 - 38

16th Nov 04

TIMBERWOLF PTO 300H

Thank you for choosing this Entec/Timberwolf brushwood chipper. Entec/Timberwolf

chippers are designed to give safe and dependable service if operated according to the

instructions.

Before using your new chipper, please take time to

read this manual which contains

IMPORTANT HEALTH AND SAFETY INFORMATION

and explains the chipper controls - failure to do so could result in:

- personal injury

- equipment damage

- damage to property

- a member of the general public becoming injured

This manual covers the operation and maintenance of the Timberwolf 300H. All

information in this manual is based on the latest product information available at the

time.

NOTE - Also supplied with this manual. 1 x Prop shaft instruction sheet.

All the information you need to operate the machine safely and effectively is contained

within pages 2 to 12. Ensure that all operators are adequately trained for operating

this machine especially with regard to safe working practices.

Entec's policy of constantly improving their products may involve major or minor

changes to the chippers or their accessories. Entec Industries reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production, in some cases

there may be minor discrepancies between the actual chipper and the text in this

manual.

The manual should be considered a permanent part of the

machine and should remain with it if the machine is resold.

!CAUTION or WARNING

Be aware of this symbol and where shown

carefully follow the instructions

This caution symbol indicates important safety messages in this manual. When

you see this symbol be alert to the possibility of injury to yourself or others, and

carefully read the message that follows.

Always follow safe operating and maintenance practices

INTRODUCTION

TIMBERWOLF PTO 300H

PURPOSE OF MACHINE

The Timberwolf 300H brushwood chipper is designed to chip solid wood

material up to 300mm in diameter, depending on tractor horsepower. It is

capable of chipping over five tonnes of brushwood per hour.

1725 mm

SPECIFICATIONS

2610 mm

2280 mm

1470 mm

570 mm

Serial No Location

The serial number can be found on top

guard over the rotor housing. Do not

remove/deface this plate - these numbers

must be quoted in any correspondence

with Entec Industries.

Power Source Tractor PTO Drive

Overall Weight 1120 kilos

(without prop shaft)

Type of Feed Hydraulic

Maximum Diameter Material 300mm

Material Processing Capacity 5 tonnes/hr

Maximum Engine Power 112KW/150hp

PTO Speed 1000 RPM

PARTS LOCATOR 3

DISCHARGE

BUCKET DISCHARGE

TUBE

CONTROL BOX

FUNNEL

FRAME

SAFETY BAR

LOWER

SAFETY BAR

ROTOR

ROLLER BOX

COVERS

OPENING

ROTOR

HOUSING

DISCHARGE

CLAMP

BOLT

OPEN SIDE

GUARD

TOP GUARD

MOTOR SIDE

GUARD

BELT GUARD

fig 1.

PARTS LOCATOR 4

PTO CONNECTOR

PUMP BELTS

HYDRAULIC

PUMP

OIL LEVEL GAUGE

TANK TOP FILTER

HYDRAULIC MOTORS

TOP BAR ASSEMBLY

HYDRAULIC OIL TANK

SUMP PLUG

fig 2.

ROLLER BOX

TRAILER PLUG

GAS

SPRING

ELECTRIC

VALVE

CATCH

SLIDE

3 POINT

LINKAGE

SAFE WORKING

OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet fitted

with visor and recommended

ear defenders to the

appropriate specifications

Loose fit,

Heavy-duty gloves.

Close fitting heavy-duty

non-snag clothing

Face mask if

appropriate.

DO NOT

wear rings, bracelets,

watches, jewellery or any

other items that could be

caught in the material and

draw you into the chipper.

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. - Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material

can move from side to side in the funnel with great force. If the material extends beyond the

funnel the brash may push you to one side causing danger. Badly twisted brash should be

trimmed before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force.

Always wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g not road side.

WARNING

The Timberwolf PTO will feed material through on its own. To do this, it relies on

sharp blades on the chipper rotor. To keep the blades sharp, only feed

the machine with clean brushwood.

DO NOT put muddy / dirty wood, roots, potted plants, bricks,

stones or metal into the chipper.

Safety Boots

SAFE WORKING 6

GENERAL SAFETY MATTERS

DO NOT use chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, belt guard, guards and

discharge unit securely in place.

DO NOT start the chipper running unless properly

guarded.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

Petrol is explosive!

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring whilst

machine is running.

- to enter the machine, as damage is likely.

BRICKS STRING CLOTH PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

ALWAYS stop the chipper engine before making

any adjustments, refuelling, or cleaning.

ALWAYS check machine has stopped rotating

and remove chipper ignition key before

maintenance of any kind, or whenever the

machine is to be left unattended.

ALWAYS check machine is well supported and

cannot move.

ALWAYS run with the engine set to maximum

speed.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of

feed opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS use chipper in a well ventilated area -

exhaust fumes are dangerous.

DO’S AND DONT’S !

SAFE WORKING

MACHINE:

NOTES:

TIMBERWOLF PTO 300H ATTACHED TO A JCB

FASTRAK

TESTED CHIPPING 4 INCH ROUND POLES

ALL READINGS REPRESENT TRACTOR WITH

CHIPPER CHIPPING

115.0 dB

105.8 dB

1 METRE

101.8 dB 98.2 dB

90.4 dB

R= 4 metres

Noise levels between 90 and 113.3dBA will be experienced at the working position. Wear ear

defenders at all times to prevent possible damage to hearing. All persons within a 4 metre

radius must also wear ear defenders.

NOISE TEST

fig 3.

OPERATING INSTRUCTIONS

BEFORE STARTING TRACTOR

BEFORE USING THE CHIPPER

ENSURE feed funnel, feed roller guard, prop shaft guards and access covers are fitted and secure, and that

discharge unit is fitted and pointing in a safe direction.

WHEN ready to start chipping, increase PTO speed slowly until 1000 rpm. is achieved.

IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this

sequence of tests will only take a few seconds to carry out. We recommend that these tests are

carried out daily. Observing the function as described will confirm that the safety circuits are

working correctly. This is also a good opportunity to remind all operators of the control and

emergency stop systems. After step 9 machine is ready to use.

CONNECTING TO TRACTOR

WARNING

Ensure the tractor is turned off and the ignition key removed before

connecting the PTO. PTO shafts are the major cause of

incidents on agricultural machinery.

ENSURE drive shaft ends are securely fitted to PTO shaft and implement input shaft.

CHECK for properly guarded PTO shaft, implement input and drive shaft.

CHECK that guard chains are securely attached to stationary frame to prevent rotation of guard.

CONNECT power cable from tractor to chipper.

LOCATE the machine on firm level ground.

CHECK the discharge unit is in place and fastened securely.

CHECK discharge tube is pointing in a safe direction.

CHECK the feed funnel to ensure no objects are inside.

CHECK feed table is in up position - to prevent people reaching rollers.

CHECK controls as described on page10.

For parts location see TIMBERWOLF 300H diagrams on pages 3 & 4

679

PRESS THE

GREEN BUTTON

THE ROLLERS

SHOULD TURN

FORWARDS

PRESS THE RED

SAFETY BAR

THE ROLLERS

SHOULD STOP

PRESS THE BLUE BUTTON

THE ROLLERS SHOULD

TURN BACKWARDS ONLY

WHILE THE BUTTON IS

PRESSED

PRESS THE GREEN

BUTTON AGAIN

THE ROLLERS

SHOULD TURN

FORWARDS

PRESS THE

EMERGENCY RED

BUTTON

THE ROLLERS

SHOULD STOP

PRESS THE BLUE

BUTTON

THE ROLLERS

SHOULD NOT

TURN

PULL TO RESET THE RED BUTTON

WHILE PUSHING(OR PULLING) THE

SAFETY BAR, PRESS THE BLUE BUTTON.

ROLLERS SHOULD TURN BACKWARDS

ONLY WHILE BLUE BUTTON IS PRESSED

PRESS THE

GREEN BUTTON

THE ROLLERS

SHOULD TURN

FORWARDS

PULL THE RED

SAFETY BAR

THE ROLLERS

SHOULD STOP

WITH THE ROTOR RUNNING AT 1000 RPM

DO NOT move the chipper with the rotor running.

MOVING THE CHIPPER

OPERATING INSTRUCTIONS

DELIVERY

All Timberwolf PTO 300H machines have a full pre delivery inspection before leaving the factory and are

ready to use. Read and understand this instruction manual before attempting to operate the Chipper. In

particular, read pages 5-8 which contains important health and safety information and advice.

DAILY CHECKS BEFORE STARTING

ENSURE drive shaft ends are securely fitted to PTO shaft and implement input shaft.

CHECK for properly guarded PTO shaft, implement input and drive shaft.

CHECK that guard chains are securely attached to stationary frame to prevent rotation of guard.

CONNECT charging cable from tractor to chipper (if available).

LOCATE the machine on firm level ground.

CHECK the discharge unit is in place and fastened securely.

CHECK discharge tube is pointing in a safe direction.

CHECK the feed funnel to ensure no objects are inside.

CHECK controls as described on page 10.

For parts location see diagrams on page 3 & 4.

CHECK the angle of the prop shaft when connected to the tractor, which should not exceed 16o.

CHECK that when the machine is lifted for transport the prop shaft does not reach an angle

that causes damage.

IF the prop shaft is supplied with a torque limiter or clutch, this must be fitted to the chipper

end of the drive shaft.

PTO SHAFT

DISCHARGE CONTROLS

Controlling the discharge is an essential part of safe working.

ROTATION

1. Slacken nut using integral handle.

2. Rotate tube using handles.

3. Retighten nut.

BUCKET ANGLE

4. Adjust the bucket to the desired angle using the

handle provided.

fig 4.

OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

CHAINSAW safety helmet fitted with visor and

recommended ear defenders to an appropriate

specification.

HEAVY-DUTY gloves.

CLOSE - FITTING heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

See page 5 for more detailed information.

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