Timotion TBB2 Manuale utente

VERSION:D

20200514

TBB2

User Manual

TBB2 User Manual

Version D．May 2020

Contents

Contents .....................................................................................................................................................................2

Safety Instructions .....................................................................................................................................................3

1. Product Specifications .........................................................................................................................................3

2. Capacity Status and LED Indications ....................................................................................................................4

3. Operation .............................................................................................................................................................5

4. Maintenance.........................................................................................................................................................6

5. Electrical Protections ...........................................................................................................................................6

6. Appearance and Wiring Definitions.......................................................................................................................7

7. Packages, Transportations, and Storage ..............................................................................................................8

8. Manufacture information......................................................................................................................................9

9. Performance Data ................................................................................................................................................9

9.1 Charging and discharging characteristics .......................................................................................................................... 9

9.2 Constant life tests of charging/discharging on the 12V lead-acid battery in TBB2..................................................10

9.2.1 Testing temperature ...............................................................................................................................................10

9.2.2 Testing sample ........................................................................................................................................................10

9.2.3 Testing methods......................................................................................................................................................10

TBB2 User Manual

Version D．May 2020

Safety Instructions

1. Please read the following safety information carefully prior to the proper usage.

2. TBB2 must be used with rated input voltage only.

3. Don’t discard TBB2 randomly or expose them to heat sources, such as radiators or space heaters to

avoid any fire or explosions. To reduce environmental impacts, please bring your battery to a certified

recycling depot at the end of its life.

4. The battery must be tested by an authorized battery maintenance center.

1.Product Specifications

Product model: TBB2

Input voltage: 29 ~45V DC

Output voltage: 24V DC

Battery capacity: 1.2Ah (0.1C-discharge by 120mA)

Rated output current: 1.2A

Duty cycle: 10% (2 min. ON /18 min. OFF)

Operating temperature: 5~45°C

IP rating: Up to IP66W

Dimensions: 175*117*59.3mm

Net weight: 1.5kg /pc

TBB2 User Manual

Version D．May 2020

2.Capacity Status and LED Indications

There are four (4) kinds of LED indication status for the TBB2 power capacity:

When charging: charging or fully charged.

When discharging: high electricity capacity or low electricity capacity.

Above LED indications status, please refer to the following chart as Figure A:

Figure A

Status

Capacity of TBB2

LED indication- color & mode

When charging- (when system is connecting to AC power)

Charging

<100%

Green

Continuously short flashing-

blink once for 1 second /1-second interval

Fully Charged

=100%

Green

Shine continuously

When discharging- (TBB2 provides electricity when the system is unplugged)

High electricity

25%-100%

Green

Constantly long flashing –

blink once for 0.5 seconds / 4-second intervals

Low electricity

<25%

Orange

Constantly long flashing –

blink once for 0.5 seconds / 4-second intervals

When TBB2 under protection

Under protection

<20%

No flash light

Failure

- - -

Orange

Constantly on

Note 1: Green light will shine continually which means the capacity is around 70%; it will take another extra 10 hours to

be fully charged. (Within warranty>90%)

Note 2: When TBB2 is under protection mode (refer to section D): The LED indication is continuously off.

Note 3: If the orange light shines continually, it means disconnection of TBB2 or electrical circuit failure. If any related

condition occurs, please contact our authorized sales agent or TiMOTION.

TBB2 User Manual

Version D．May 2020

3.Operation

The operation of TBB2 with ON/OFF switches:

Switch ON:

Please connect TBB2 to the control box, and then press the switch constantly for 1~2 seconds until the

indication light is on. (As the below picture)

Switch OFF:

Please press the switch constantly for 3 seconds until indication light is off. We can disconnect theTBB2

from the control box for power saving. (As the below picture)

TBB2 User Manual

Version D．May 2020

4.Maintenance

It is highly recommended that TBB2 should be charged continuously at least 24hrs+ in the following

situations::

First operation

Before long time storage (long period of time when disconnected to AC power)

After long time storage (long period of time when disconnected to AC power)

Here under is the period of storage and battery capacity chart (Figure B)

Figure B

Period of

storage(included

time of

transportation)

Remaining

electricity

TBB2 Status

3 months

78%

Ready to use

4 months

56%

Recommend to be fully charged prior to the operation

>4 months

＜56%

After a long period of storage, TBB may be worn out which may lead

to poor capacity. It’s highly recommended to charge the TBB for

24hrs every 6 months.

Note: Initial battery capacity equals to fully charged status at 100% when TBB2 was produced.

When batteries in TBB2 are defective, please use equivalent batteries for replacements or contact

original manufacturer for battery replacements.

5.Electrical Protections

Over current protection:

In the case of continuous 7.5Amp current consumption, over current protection will activate within 10

seconds.

Low voltage:

Over discharging protection will activate in the following conditions (as long as the electricity capacity is

under 20%).

On standby mode without operation: The voltage is continuously lower than 22.5V DC for 10 minutes.

Under operation: The voltage is continuously lower than 16.7 V DC for 15 seconds.

Note: Under the above conditions, the LED indication lights on TBB2 are always off.

TBB2 User Manual

Version D．May 2020

6.Appearance and Wiring Definitions

TBB2

TBB2 User Manual

Version D．May 2020

7.Packages, Transportations, and Storage

Standard package as picture below:

TBB2 is packed into small box and 4*2 layers small boxes for an outer carton.

Transportations:

By sea or land only.

Storage conditions:

Temperature: 5~45°C

Humidity: 10% - 93%

Atmosphere: 86kPa ~ 106kPa

TBB2 User Manual

Version D．May 2020

8.Manufacture Information

Company name:

TiMOTION Technology Co., Ltd.

Address:

10F, No.100, Minquan Rd., Xindian Dist., New Taipei City, 23141, Taiwan

Tel: + 886 2 2219 6633

Fax: + 886 2 2219 0295

Email: sales.tw@timotion.com

9.Performance Data

9.1 Charging and discharging characteristics

The following chart shows the correspondence between the controlled constant current and the

charging period through discharging continuously from the Full Capacity State (100% electricity capacity)

to the Low Capacity State (<20% electricity capacity).

Figure D: TBB2 (1.2AH) battery discharging test

TBB2 User Manual

Version D．May 2020

9.2 Constant life tests of charging/discharging on the 12V

lead-acid battery in TBB2

300 times test cycles on charging/discharging of the 12V lead-acid batteries in TBB2. Its aim is to check

the maximum electricity capacity of the battery, observing how it may decay as we increase the

charging/discharging cycles.

9.2.1 Testing temperature

20 5

9.2.2 Testing sample

Lead acid battery 12V, 1.2Ah (the batteries in TBB2)

9.2.3 Testing methods

One cycle is defined as “discharging + charging” of the battery

A. Discharging- to discharge sample1 by 500mA for 2hrs (sample2: to discharge by 300mA for 2hrs)

B. Charging- to charge sample1 by 200mA for 6hrs (sample2: to charge by 120mA for 6hrs)

Repeat till 25th cycles

A. Discharging- to discharge sample1 by 500mA until the voltage reaches to 10.2V and under the

protection mode (sample2: 300mA)

B. Charging- to charge sample1 by 200mA and measure theirs maximum capacity (sample2: 120mA)

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