Titan 190522 Manuale utente

4'x 9' 8" FORKLIFT MOUNTED

TELEHANDLER BASKET

TLEBSK4X98v2

190522

Operator’s Manual

Read the Operator’s Manual entirely. When you see this

symbol, the subsequent instructions and warnings are

serious follow without exception. Your life and the lives

of others depend on it!

PARTS DIAGRAM / EXPLODED VIEW

WHOLE ASSEMBLY

BASE PLATFORM

KEY

DESCRIPTION

QTY

(1)

BASE PLATFORM ASSY

(2)

DOME HEAD CARRIAGE BOLT M10x70

(3)

DOME HEAD CARRIAGE BOLT M10x80

(4)

FLAT WASHER M10

(5)

SPRING WASHER M10

(6)

HEXA BOLT M10

(7)

UPRIGHT POST ASSY

(8)

FLANGED HEXA SELF TAPING BOLT ST5.5x38

(9)

CORNER FRAME-2 (TLEBSK03A)

(10)

DOME HEAD CARRIAGE BOLT M10x120

(11)

DOME HEAD CARRIAGE BOLT M10x60

(12)

DOOR FRAME (TLEBSK06)

(13)

CORNER FRAME-1 (TLEBSK04)

(14)

TITAN LOGO

(15)

DOME HEAD CARRIAGE BOLT M10x65

(16)

PLASTIC TUBE END CAP

(17)

DOOR SWING STOPPER PLATE (TLEBSK11)

(18)

TOP GUARD RAILING—2 (TLEBSK4X9802A)

(19)

CENTER GURAD RAILING (TLEBSK4X9817)

(20)

TOP GUARD RAILING—1 (TLEBSK4X9802A)

(21)

RAILING MOUNT PLATE (TLEBSK09)

(22)

DOOR LOCK SAFETY PIN (TLEBSK15A)

(23)

LOCK PIN ASSY –FORK (TLEBSK10A)

(24)

HEXA NUT M8

(25)

SPRING WASHER M8

(26)

FLAT WASHER M8

(27)

HEXA BOLT M8x35

(28)

HARNESS SAFETY BAR (TLEBSK4X9812A)

(29)

DOOR LATCH (TLEBSK14)

(30)

HEXA BOLT M16x70

KEY

DESCRIPTION

QTY

(31)

SPRING WASHER M16

(32)

FLAT WASHER M16

(33)

LOGO PROTECTIVE PLATE

(34)

HEXA BOLT M10x80

(35)

WARNING LABEL-1

(36)

WARNING LABEL-2

(37)

HEXA LOCK NUT M10

(38)

SERIAL PLATE

(39)

HARNESS RING

(40)

SIDE FRAME

(41)

HEXA NUT M16 (#8.8 GRADE)

(42)

CENTER FRAME

(43)

HEXA BOLT M16x45 (#8.8 GRADE)

(44)

HEXA BOLT M8x20

(45)

TOE COVER-L

(46)

TOE COVER-R

ASSEMBLY INSTRUCTIONS

SPECIAL NOTES:

−Build on flat and level ground

−Avoid tightening bolts down completely until the rack is fully assembled

−Reference positions: left/right/front/back are from forklift cab viewing the work platform

−The order of assembling hardware kit is always to push BOLT through the holes, and then

−place FLAT WASHER, SPRING WASHER and NUT onto the end of the bolt to fasten.

STEP 1: INSTALLING BASE PLATFORM

Attach CENTER FRAME (42) and SIDE FRAME (42) on the front and back sides together using

HEXA BOLT M16x45 (43), FLAT WASHER M16 (32), SPRING WASHER (31) and HEXA NUT (41).

Fasten the hardware on, but do not tighten until all hardware are in place.

STEP 2: INSTALLING CORNER FRAMES

1. Rest CORNER FRAME-1 (13) on the left/front corner of the BASE PLATFORM ASSY (A) and align

bolt holes. Insert CARRIAGE BOLT M10x80 (3) from top through the hole at the long side of

platform and place FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6)

onto the end of the bolt. Then insert THREE CARRIAGE BOLT M10x120 (10) from top through

the bolt holes at the short side of platform and place FLAT WASHER M10 (4), SPRING WASHER

M10 (5) and HEXA NUT M10 (6) onto the end of the bolt. Fasten but do not tighten hardware.

2. Insert CARRIAGE BOLT M10x60 (9) through the hole from the side of platform and place FLAT

WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6) onto the end of the bolt.

3. Fasten but do not tighten hardware.

4. Repeat the above procedures for mounting the second CORNER FRAME-1 (13) on the

right/back diagonal corner of the BASE PLATFORM ASSY (A).

5. Repeat the above 1-3 steps to install CORNER FRAME-2 (9) on the right/front and left/back

corners of the BASE PLATFORM ASSY (A).

STEP 3: INSTALLING GUARD RAILING

1. Rest UPRIGHT POST ASSY (7) on the center of the FRONT side STEP 2 ASSY and align bolt

holes. Insert CARRIAGE BOLT M10x80 (3) through the bolt holes from the top and place FLAT

WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6) onto the end of the bolt.

Then insert CARRIAGE BOLT M10x60 (11) through the holes from the side of the STEP 2 ASSY

and place FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6) onto the

end of the bolt.

Fasten but do not tighten hardware.

2. Attach the end of the CENTER GUARD RAILING (19) to the CORNER FRAME-1 (13) using

CARRIAGE BOLT M10x65 (15), FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA

NUT M10 (6).

Fasten but do not tighten hardware.

3. Attach the other end of CENTER GUARD RAILING (19) to the UPRIGHT POST ASSY (7) using

RAILING MOUNT PLATE (21), CARRIAGE BOLT M10x70 (2), FLAT WASHER M10 (4), SPRING

WASHER M10 (5) and HEXA NUT M10 (6). Fasten but do not tighten hardware.

4. Repeat the above procedures 2 to 3 to mount the second half CENTER GUARD RAILING (19)

onto the other side at the FRONT of the STEP 2 ASSY.

5. Repeat the above procedures 1 to 4 to mount the upright post and center guard railing onto

the BACK side of the STEP 2 ASSY.

6. Attach the end of TOP GUARD RAILING-1 (20) to CORNER FRAME-1 (13) on the left side using

CARRIAGE BOLT M10x60 (11), FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA

NUT M10 (6).

Fasten but do not tighten hardware.

7. Attach the other end of TOP GUARD RAILING-1 (20) to the UPRIGHT POST ASSY (7) using

RAILING MOUNT PLATE (21), CARRIAGE BOLT M10x70 (2), FLAT WASHER M10 (4), SPRING

WASHER M10 (5) and HEXA NUT M10 (6). Fasten but do not tighten hardware.

8. Attach the end of TOP GUARD RAILING-2 (18) to CORNER FRAME-2 (9) on the right side using

CARRIAGE BOLT M10x60 (11), FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA

NUT M10 (6).

Fasten but do not tighten hardware.

9. Attach the other end of TOP GUARD RAILING-2 (18) to the UPRIGHT POST ASSY (7) using

RAILING MOUNT PLATE (21), CARRIAGE BOLT M10x70 (2), FLAT WASHER M10 (4), SPRING

WASHER M10 (5) and HEXA NUT M10 (6). Fasten but do not tighten hardware.

10. Perform the above procedure 6 to 9 for both the FRONT and BACK sides of the STEP 2 ASSY.

STEP 4: INSTALLING HARNESS SAFETY BAR

1. Attach 2 halves of HARNESS SAFETY BAR (28) together using HEXA BOLT M8x35 (27), FLAT

WASHER M8 (26), SPRING WASHER M8 (25) and HEXA NUT M8 (24). Tighten hardware.

2. Insert HARNESS RING (39) into the connected HARNESS SAFETY BAR (28).

3. Attach the ends of the connected HARNESS SAFETY BAR (28) onto 2 sides of STEP 3 Assy (C)

using HEXA BOLT M16x70 (30), FLAT WASHER M10 (4) and SPRING WASHER M10 (5). Fasten

but do not tighten hardware.

STEP 5: INSTALLING DOORS

1. Insert the hinge shaft of DOOR FRAME (12) into the shaft sleeve of CORNER FRAME-1 (13)

on the STEP 4 ASSY (D). Do this for both the front and back of the work platform.

2. Mount GATE SWING STOPPER (17) onto CORNER FRAME-1 (13) using CARRIAGE BOLT

M10x60 (11), FLAT WASHER M10 (4), SPRING WASHER M10 (5) and HEXA NUT M10 (6).

Tighten hardware. Do this for both the front and back of the work platform.

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