Titgemeyer MS 40A Manuale utente

L
Fastening Technology
Riveting Tool
MS 40A
Operating Manual

2
Table of contents
Guiding instructions........................................................... 4
Cautions, instructions and procedural
sections in the operating instructions ................................... 5
Markings on the riveting tool ................................................ 6
Safety instructions ............................................................. 7
Basic requirements while dealing with
the riveting tool .................................................................... 8
Noise and vibration levels of the MS 40A ............................ 10
Description of the riveting tool ......................................... 11
Necessary tools .................................................................. 13
Storing the riveting tool ..................................................... 13
Preparing the riveting tool................................................. 14
Operating the riveting tool................................................. 17
Setting the blind rivet............................................................ 18
Changing the nose piece...................................................... 19

3
Maintaining the riveting tool.............................................. 20
Bleeding the hydraulic section, refilling hydraulic oil ............ 20
Changing the jaws ................................................................ 22
Adjusting the jaw case body................................................. 24
Table for torque values ......................................................... 25
Servicing and cleaning the riveting tool .......................... 26
Maintenance intervals ........................................................ 27
Trouble shooting................................................................. 28
Disposal of the riveting tool .............................................. 31
Technical data ..................................................................... 31
Guarantee ............................................................................ 32
List of parts ......................................................................... 33
Declaration of conformity .................................................. 35

4
Guiding instructions
The legislator prescribes that the user must be well trained for using com-
pressor-driven riveting tools. If desired, the training programme can be
conducted at TITGEMEYER in Osnabrück or directly at the client’s place.
This riveting tool is as per the latest technological standards. For the devi-
ce to function properly, it is necessary to operate it in an expertly manner,
with adherence to safety requirements.
Before using the riveting tool for the first time, read the guiding instruc-
tions carefully.
All the procedures necessary for the operation have been described in
these guiding instructions. You may carry out only those procedures,
which have been described here.
In case of obstructions, you may repair only those obstructions, which
have been marked with an O (Operator).
All the illustrations and position-codes in the individual diagrams take refe-
rence from the list of parts in the last pages.
For sizes of screws and threads you will find a table containing the torque
values on page 25 of the chapter “Maintening the riveting tool”.
Instruction
Technological level
Reading the guiding instructions
Procedures
Obstructions
Illustrations and position-codes
Table for torque values

5
Guiding instructions
H
E
Cautions, instructions and procedural sections in the
operating instructions
Please follow the instructions and safety informations.
In these operating instructions, some sections have been further illustra-
ted through diagrams
Please acquaint yourself well with these diagrams and their meanings:
Caution Hazard of injury! This marking indicates a potential hazard.
Attention Material damage! This marking points at a procedure, which
may cause damage to the riveting tool or the work-piece.
Note This marking indicates useful information.
•This point (•) marks every paragraph, which requires you to act by
yourself.
Attention Environmental hazard! This marking indicates a potential
environmental hazard.
Environmental
hazard

6
Guiding instructions
PRODUCTSERVICE
A
B
C
D
E
F
G
Markings on the riveting tool
This pictogram indicates that you must read the operating instructions
before using the riveting tool.
AMarking of the type
BSerial number
CCE-marking
DInstruction for reading the operating instructions
E Name of the manufacturer as well as the value of the maximum
operating pressure
FTÜV-Mark (safety checked)
GSupplier

7
Safety instructions
The riveting tool is meant exclusively for setting blind rivets.
The riveting tool MS 40A has been designed for setting all materials of
blind rivets with a shank diameter of 4.0 to 6.4 mm.
This riveting tool must be used only as a hand-held device!
The client is fully responsible for any modifications to the riveting tool!
Never throw away or drop the riveting tool!
Please take care that only clean and dry compressed air is let into the
riveting tool. Moisture and dirt can damage the riveting tool. Use only such
compressed air, which falls into class 2 of air quality as per ISO 8573-1.
Caution Hazard of injury because of explosion! Never use the riveting
tool in an atmosphere prone to explosions. Ensure that the
workplace is well lit and clean.
Hazard of injury due to the openly moving compressed air
hose. Connect and lay the compressed air hose properly.
Hazard of injury due to tripping over! Lay the compressed air
hose in such a way that nobody should trip over it.
Attention Material damage! The maximum operating pressure is 7 bar.
For increasing the durability of the riveting tool, it is recommen-
ded to fit a compressed air-maintenance unit in the compressed
air hose.
Application as per the purpose
Improper use
Clean and dry compressed air
H
E

8
Safety instructions
Basic requirements while dealing with the riveting tool
Caution Do not operate the riveting tool when it is directly pointing at
any person.
Follow the prevalent guidelines for the prevention of accidents
in the respective country.
Use only those fittings and hoses, which have been approved
for the operating pressure.
Disconnect the compressed air supply from the riveting tool at
the time of installation or maintenance.
Wear personal safety gear (safety glasses and safety helmet).
Attention Please pay attention to the information on the pack of the blind
rivet.
Use the riveting tool only at operating temperatures above 5°C
and 45°C.
For different diameters of the rivet shank, use the appropriate
nose piece, as prescribed.
Do not throw away the riveting tool.
H
E

9
Safety instructions
The operator may only carry out the maintenance and repair work descri-
bed in these operating instructions
Maintenance and service work not described in these operating instruc-
tions may only be carried out by trained specialists following instruction by
TITGEMEYER on the basis of the service instructions which also exist.
See the address on Page 34 for more information on service instructions
and training.
Note The manufacturer accepts no liability for damage resulting from
incorrect repairs or the use of spare parts from other sources.
At the time of leaving the workplace, do not leave the riveting tool with
pressure on.
Aguarantee is void, if any repair work carried out on the riveting tool has
lead to any damage of the riveting tool.
The riveting tool MS 40A has been checked and manufactured according
to European guidelines. The declaration of conformity can be found on the
second last page.
In addition to this, the riveting tool has been checked by the TÜV Product
Service GmbH, Hannover, and certified with a GS-mark.
Maintenance and servicing
Service instructions
Guarantee
Declaration of conformity
GS-checked

10
Safety instructions
Noise and vibration levels of the MS 40A
Noise level
The sound-emission level for workplaces is LPAI<70dB(A) as per
ISO 10843 and DIN EN 3744.
Vibration level
The effective value measured on acceleration with the handle, as per
ISO/FDIS 8662-11, is ahw<2,5m/s2.
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