TOPP K140 Manuale utente

INSTRUCTIONS FOR INSTALLATION AND USE

K140

AUTOMATION AND ELECTROMECHANICAL DRIVERS

FOR LINEAR SLIDING DOORS WITH ONE OR TWO PANELS

COD. 0P5501

VER 0.0

REV 03.16

installer's manual/original instructions

INDEX

INSTRUCTIONS FOR INSTALLATION AND USE

K140

1- GENERAL INFORMATION

1.1- General recommendations...............................................................................................................pag. 04

1.2- General safety rules ........................................................................................................................pag. 04

1.3- Installer.............................................................................................................................................pag. 04

1.4- User..................................................................................................................................................pag. 05

1.5- Servicing...........................................................................................................................................pag. 05

2- TECHNICAL DESCRIPTION

2.1- Rating place and “CE” marking .......................................................................................................pag. 05

2.2- Proper use .......................................................................................................................................pag. 05

2.3- Technical data .................................................................................................................................pag. 06

2.4- Packing ............................................................................................................................................pag. 06

2.5- Models..............................................................................................................................................pag. 07

2.6- Sliding doors with one panel ...........................................................................................................pag. 08

2.7- Description of parts and dimensions ...............................................................................................pag. 09

3- INSTALLATION

3.1- General recommendations...............................................................................................................pag. 11

3.2- Installing the crossbar ......................................................................................................................pag. 11

3.3- Installing the adapter and track........................................................................................................pag. 12

3.4- Installing the carriages on the door..................................................................................................pag. 13

3.5- Fastening and adjustment of the sliding panels...............................................................................pag. 14

3.6- Installing the motor module, belt transmission, belt,logline..............................................................pag. 16

3.7- Fastening the drive brackets on the door panel...............................................................................pag. 18

3.8- Installing the door block ...................................................................................................................pag. 20

3.9- Installing the casing .........................................................................................................................pag. 21

4- ELECTRICAL CONNECTION

4.1- General recommendations...............................................................................................................pag. 22

4.2- Electrical connection ........................................................................................................................pag. 22

4.3- Electronic circuit board.....................................................................................................................pag. 23

4.4- Pre-wired electrical connections ......................................................................................................pag. 24

4.5- Electrical wiring diagram (flow chart) ...............................................................................................pag. 25

4.6- Connection of detection sensors .....................................................................................................pag. 26

4.7- Program selection with MS1 knob....................................................................................................pag. 41

4.8- DS2 digital connection .....................................................................................................................pag. 41

4.9- Connection of key device.................................................................................................................pag. 42

4.10-Antipanic connection.......................................................................................................................pag. 42

4.11- Connetion of door block and pharmacy function ...........................................................................pag. 43

5- USE AND OPERATION

5.1- Technical description .......................................................................................................................pag. 44

5.2- Emergency battery ..........................................................................................................................pag. 44

5.3- First card start-up ............................................................................................................................pag. 44

5.4- Reset phase: learning .....................................................................................................................pag. 45

5.5- restart in case of power failure:zero (near).......................................................................................pag. 45

5.6- Programming parameters ...............................................................................................................pag. 46

5.7- List of errors and warning ................................................................................................................pag. 47

5.8- Self restore management of errors C-D-E-K-N-P-Q ........................................................................pag. 48

5.9- Self restore management of errors F-G-H-I-J .........................................................................pag. 49

5.10- Self restore management after anti panic alarm ..................................................................pag. 49

5.11- self restore management after ........................pag. 49 opening fire or an opening of emergency

5.12- Digital switch .................................................................................................................................pag. 50

6- APPENDICES

6.1- Maintenance.....................................................................................................................................pag. 51

6.2- Spare parts and optional accessories ..............................................................................................pag. 51

6.3- Demolition ........................................................................................................................................pag. 52

6.4- Troubleshooting................................................................................................................................pag. 52

7- EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY ..........................pag. 53

GENERAL INFORMATION

Before installing the automation the installer must read and understand all parts of this manual.

&This manual is an integral part of the automation unit and must be kept by the installer, with all the enclosed

documentation, for future reference.

&This manual provides all instructions necessary to ensure correct installation and maintenance of the automation:

TOPP srl is not liable for any damage to persons, animals and property caused by failure to follow these instructions.

&This manual was written by TOPP srl, which holds the copyright. No part of this manual may be reproduced or

published without the manufacturer's written authorization.

&TOPP srl reserves the right to amend or improve the manual and the products described therein at any time without

notice.

&The data contained in this manual were written and checked with the maximum care; TOPP srl is not liable for possible

errors due to omissions or printing errors, or errors in transcription.

1.1

GENERAL RECOMMENDATIONS

1.3

INSTALLER

1.2

GENERAL SAFETY RULES

&The personnel must be informed of the risks of accident, about the safety devices for the operators and about the

general rules for accident prevention foreseen by the international directives and laws in force in the country in which the

automation is installed. In any case, the personnel must comply scrupulously with the safety regulations for prevention of

accidents in force in the country in which the automation is installed.

&Any tampering with or unauthorized replacement of parts or components of the automation mechanisms and any use

of accessories or consumables other than the originals may represent a hazard and relieves the manufacturer of any civil

and penal liability.

&In order for the automation unit to operate correctly, we recommend carrying out periodical maintenance on it, as

indicated in par. 6.1 of this manual. Routine and extraordinary maintenance operations that require the automation unit to

be even partially disassembled should be carried out exclusively after the power supply to the same has been cut off.

&Cleaning and maintenance must not be carried out by unsupervised children.

&Do not remove or alter the plates and labels applied by the manufacturer on the automation and its accessories.

&Never try to oppose the movement of the door and work near the hinges or other mechanical moving parts in motion

(such as belts, carriages, etc.). The manufacturer is not liable for any damages caused by improper or unreasonable use

of the automation.

&When handling electric parts always wear grounded antistatic conductive bracelets as electrostatic charges can

damage the electronic parts on the circuits.

&The automation contains mobile mechanical parts, electrical connections and electronic circuits for control of door

movement; the automation must therefore be protected, along its entire length, by an aluminum casing.

&This device may be used by children no younger than 8 years of age, by people with reduced physical, sensory or

mental capacities and by inexperienced users, as long as they are supervised or as long as they have received

instructions on the safe use of the device.

&Children must not play with the device.

INSTRUCTIONS FOR INSTALLATION AND USE

EN K140

&Installation of the automation must be done exclusively by qualified technical personnel in possession of the

professional requisites foreseen by the laws in the country of installation.

&The installer must verify compliance with the current directives and regulations on the safe use of motorized doors.

&The installer must be able to install the automation, start it and operate it with the power on in electrical cabinets or

shunt boxes, and must be qualified to perform all actions of an electrical and mechanical nature and any kind of

adjustment.

&After installing the automation, the installer must analyze the system for risks and verify that the sliding door

installation does not present risks of crushing or shearing, adopting adequate corrective measures, if necessary, and

applying the warning signs foreseen by the laws in force to identify hazardous zones.

Contact the installation technician or retailer for assistance.

1.5

SERVICING

TECHNICAL DESCRIPTION

2.1

RATING PLATE AND “CE” MARKING

The “CE” marking certifies the conformity of the machine to the essential health and safety requisites foreseen by the

European product directives.

It is formed of an adhesive plate made from polyester, screen-printed black, with the following dimensions: W=50mm -

H=36mm.

It should be applied by the installation technician in a clearly visible position on the outside of the automation unit.

1.4

USER

The user must be able to operate the automation under normal conditions and perform simple operations or startup or

resetting the automation following any forced interruptions, using the devices provided (digital switch, analogue switch,

etc.).

The user must not open the casing or perform any operations restricted to maintenance personnel or specialized experts.

In case of breakdown or malfunction of the door, the user should simply switch off the circuit breaker and abstain from any

attempt to repair the system.

Use of the automation must be exclusively permitted to users who comply with the instructions in this manual and in the

manuals of the TOPP devices connected to it.

INSTRUCTIONS FOR INSTALLATION AND USE

K140

&Every installer must provide visible annotation of the data identifying the drive system.

&The installer must also supply the owner with all information regarding automatic, manual and emergency function of

the automation.

&In order to assist installers in applying the European regulations and directives regarding the safety and use of the

motorized door, a special downloadable guide is available from our website www.topp.it.

&The installation technician shall accept full responsibility for any installation errors and for any failure to adhere to the

instructions provided in this manual. The installation technician shall therefore be exclusively liable for any damages

caused to users and/or third parties that may arise as a result of incorrect installation.

2.2

PROPER USE

The K200 automation mechanism was designed and produced exclusively to operate (open and close) linear sliding

doors in residential, public and industrial buildings.

It is strictly forbidden to use the automation for purposes other than those described herein, in order to guarantee at all

times the safety of the installer and user and the correct function of the automation.

The automation software is designed to perform automatic recovery in the instance where anomalous

events as described in chapters 5.8-5.10.

The automation in order to perform the above, if set in a mode other than "Closed", perform a reset called "Near"

that provides for the complete opening and closing of the doors at a low speed, before returning in the set state the

function selector.

The recovery action must be taken into account in applications where there are features that provide access

control with inputs different from those of the radar (example reader bedge) for which automation could not

ensure the operating mode set.

In case you want to exclude the auto recovery please contact support Topp Srl.

2.4

PACKING

Every standard product package (cardboard carton) contains:

%N.1 K140 automatic door (complete with motor unit and belt transmission preassembled on the crossbar, side caps,

casing, door stop limit switch, cable raceway, emergency battery,raceway, rubber cable sleeves);

%N.1 package of hardware consisting of , 2 self-tapping screws TC d6x70 and 2 nylon anchor bolts 10x60;

%N.2 Carriage units with relative hardware for fastening to the adapter;

%N.2 Supporting brackets on the crossbar;

%N.1 Adapter for framed door panels;

%N. 2 warning labels for moving wings that have to be sticked on the centre of the moving wings (refer to picture A);

Make sure the parts described above are in the package and that the automation has not undergone any damage in

shipment. If you find anything unusual, do not install the automation and request the service department of the local

retailer or the manufacturer.

The number of some of the parts described above may vary depending on the type of configuration (e.g. number of door

panels).If more parts are necessary, contact the manufacturer.

2.3

TECHNICAL DATA

Tab. 1 lists the technical data that characterize the K140 automation.

POWER SUPPLY

PROTECTION OF ELECTRIC DEVICES

WORKING TEMPERATURE

NUMBER OF DOOR PANELS

230V ~ 50Hz

24V 500mA max

0,32A

70W

Continuous

Adjustable 10 ÷ 80 cm/s

Adjustable 1 ÷ 5 cm/s

Adjustable 0 ÷ 60 s

IP X0

1 PANEL 2 PANELS

K140

MODEL

Tab. 1

PERIPHERAL POWER OUTPUT

POWER ABSORBED

ABSORPTION

OPENING/CLOSING SPEED

OPENING/CLOSING APPROACH SPEED

AUTOMATIC CLOSING TIME

TYPE OF USE

MAINS VOLTAGE FUSE 230V

OPENING/CLOSING ACCELERATION Adjustable 1 ÷ 12

5 x 20 - T800 delayed

MAXIMUM CAPACITY

SIZE OF OPENING

140 kg

800÷2800 mm

70 + 70 kg

1000÷2800 mm

INSTRUCTIONS FOR INSTALLATION AND USE

EN K140

-20°C

50°C

warning label

for moving wings

Rif. A

2.5

MODELS

Two models of automation are available:

%automation with 2 door panels (Fig.2) which allows a pair of door panels to glide simultaneously in opposite directions;

%automation with 1 door panels which allows a single door panel to glide in one direction; Fig.3 shows an application

with a single door that opens toward the right (seen from the front of the automation); Fig.4, shows a single door that

opens toward the left (seen from the front of the automation).

@When order a single door panel application, always specify the direction of opening of the door, seen from the front

of the automation.

@To comply with the safety regulations, the glide of the door panel VPA must be less than the door opening width VL.

The glide of the door panel VPA is equal to VL when the upright on the door does not have any roundings and/or

protrusions that could cause a shearing effect.

VPA*

LT/LC

25 25

VPA*

LT/LC

VPA*

LT/LC

75 75

LT/LC

Fig. 2

Fig. 3

Fig. 4

VPA = net doorway width

VL = gross opening

LT/LC = automation length /

casing length

BP = rail + runner on the floor

PC = electric wire raceway

1 RIGHT DOOR PANEL

1 LEFT DOOR PANEL

2 DOOR PANELS

VPA = net doorway width

VL = gross opening

LT/LC = automation length /

casing length

BP = rail + runner on the floor

PC = electric wire raceway

VPA = net doorway width

VL = gross opening

LT/LC = automation length /

casing length

BP = rail + runner on the floor

PC = electric wire raceway

INSTRUCTIONS FOR INSTALLATION AND USE

K140

2.6

DESCRIPTION OF PARTS AND DIMENSIONS

To reduce the hazard of getting the fingers caught, we recommend the assembly type as shown in Fig.5a and Fig.5b,

where the wall and/or tubular frame act as a jamb and stop the door panel.

Alternatively, proceed as shown in Fig.6 overlapping the end of the wall (and/or closing upright) with the profile of the

sliding panel and moderating the closing speed and speed of approach of the door.

@In some countries the laws forbid this type of assembly as there is a possible risk of getting the fingers caught.

Fixed door

panel

Sliding door panel

Automation

Fixed door panel

Sliding door panel

Tubular jamb Automation

Fixed door panel

Sliding door panel

Overlap Automation

Fig. 5a

Fig. 5b

Fig. 6

Wall end

INSTRUCTIONS FOR INSTALLATION AND USE

EN K140

2.7

DESCRIPTION OF PARTS AND DIMENSIONS

1 -

2 -

3 -

4 -

5 -

6 -

7 -

Main crossbar

Carriage with double wheel

Adapter for door panel suspension

Casing

Toothed transmission belt

18 - Door stop

11 - Door lock with manual release

12 -

13 - Photocell control unit

14 -

15 - Rail for door guide

16 - Plastic runner on floor

17 - Wire raceway

8 -

9 -

10 -

Door panel drive bracket

Belt transmission with pulley and encoder

Low voltage transformer

Electronic control circuit

Lateral case fastener

Emergency battery

Gearmotor

Metal motor module19 -

Crossbar supporting hooks

INSTRUCTIONS FOR INSTALLATION AND USE

Fig. 7

20 - Logline

15 15

16 16

218

18 12 11 8

K140

255

Fig. 9

INSTRUCTIONS FOR INSTALLATION AND USE

EN K140

Ceiling height

Opening door height

Fig. 8

Crossbar supporting

bracket

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