Toro 07161 Manuale utente

FormNo.3420-758RevA

BallCageKit

Workman®GTXUtilityVehicle

ModelNo.07161—SerialNo.400000000andUp

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachineforinstallation.

2Nopartsrequired–Removetheseatassembly,handholds,

sidepanels,andrubbercovers.

Floorbrace2

Flange-headbolts(5/16x1inch)20

3Flangelocknut(5/16inch)20

Installtheoorbraces.

LeftROPSbracket1

RightROPSbracket1

Flange-headbolt(1/2x3inches)6

Flatwasher(1/2inch)10

Locknut(1/2inch)6

Rollbar1

Flange-headbolt(1/2x3-1/2inches)4

Locknut(1/2inch)4

Cabletie2

Plasticrivet4

InstalltheROPSassembly.

Seatbelt2

Seatlatch2

Hex-headbolt(7/16x1inch)4

Flatwasher(7/16inch)8

Locknut(7/16inch)4

Installthesidepanels,handholds,and

seatbelts.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3420-758*A

ProcedureDescriptionQty.Use

Leftwindshieldsupport1

Rightwindshieldsupport1

Frontsupport1

Rearcanopysupport1

Left,frontmountbracket1

Right,frontmountbracket1

Left,rearmountbracket1

Right,rearmountbracket1

Left,rearcornergusset1

Right,rearcornergusset1

Left,frontcornergusset1

Right,frontcornergusset1

Frontcrosslink1

Crosslinktube2

Flangenut(5/16inch)30

Nut(1/4inch)2

Hex-headangebolt(1/4x1-1/2inches)2

Carriagebolt(5/16x1-3/4inches)16

Hex-angebolt(5/16x1inch)2

Carriagebolt(5/16x2-3/4inches)6

Carriagebolt(5/16x1inch)4

InstalltheROPSextension.

7Nopartsrequired–Installtheseatassembly.

Rightdoorassembly1

Leftdoorassembly1

Doortether2

Rightdoorhinge2

Leftdoorhinge2

Carriagebolt(5/16x2-3/4inches)4

Shoulderbolt(5/16x1/2inch)4

Spacer4

Flangenut(5/16inch)8

Installthedoors.

9Nopartsrequired–Removethehoodandbumper.

Headlightguard2

10Flangebolt(5/16x5/8inch)4Installtheheadlightguards.

Ball-pickermount1

Bottombracket1

Flangebolt(3/8x1inch)14

11Flangelocknut(3/8inch)14

Installtheball-pickermount.

12Nopartsrequired–Installthebumperandhood.

Windshield1

Shoulderbolt(5/16x1-1/4inches)8

Hex-headangebolt(1/4x1-1/2inches)5

Rubberbushing16

Backupwasher8

Windshieldsupportassembly1

Windshieldbracket1

Nut(5/16inch)8

Nut(1/4inch)5

Installthewindshield.

ProcedureDescriptionQty.Use

Latchpin2

Thrustwasher4

Pinguard2

14Jamnut2

Assemblethelatchpin.

Sunshade1

Clip2

Sealingwasher4

Hex-angebolt(1/4x1inch)4

Frictionwasher2

Plasticwasher4

Flangebushing2

Installthecanopy.

16Nopartsrequired–Completetheinstallation.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

g038447

Figure1

RemovingtheSeat

Assembly,Handholds,

SidePanels,andRubber

Covers

NoPartsRequired

RemovingtheSeatAssembly

1.Pushtheseatassemblyforwardtotheraised

position.

2.Slidetheseatassemblytothesideoutofthe

pins,andlifttheseatassemblyupward(Figure

2).

g190187

Figure2

1.Pins

RemovingtheHandholds

Removethe3angebolts(5/16x3/4inch)and3

angenuts(5/16inch)securingtherightandleft

handholds;removethehandholds(Figure3and

Figure4).

g036760

Figure3

LeftHandholdShown

1.Lefthandhold3.Flangenut(5/16inch)

2.Flangebolt(5/16x3/4

inch)

g036761

Figure4

RightHandholdShown

1.Righthandhold3.Flangenut(5/16inch)

2.Flangebolt(5/16x3/4

inch)

RemovingtheSidePanels

ForElectricMachines

1.Disconnectthebatteries;refertoyourmachine

Operator’sManual.

Note:Correctlyfollowtheprocedurefor

disconnectingthebatteries.Disconnectthe

mainnegative-batterycable(black),then

disconnectthemainpositive-batterycable(red).

2.Removethechargerandthechargercablefrom

thechargerbracket(Figure5).

g191363

Figure5

LeftSideShown

1.Charger2.Chargerbracket

3.Removethe4torx-headscrews(M6.0x22mm)

securingthechargerbrackettotheleftside

panel(Figure6).

g193101

Figure6

LeftSideShown(T opView)

1.Leftsidepanel3.Torx-headscrew(M6.0x

22mm)

2.Chargerbracket

4.Removethe4torx-headscrews(M6.0x22mm)

fromtheleftsidepanelandremoveit(Figure7).

g193100

Figure7

LeftSideShown

1.Leftsidepanel2.Torx-headscrew(M6.0x

22mm)

5.Repeatstep4ontherightside.

RemovingtheSidePanels

ForGasolineMachines

1.Disconnecttheventtubeandfuellinefromthe

fueltank(Figure8).

DANGER

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Are

orexplosionfromfuelcanburnyouand

othersandcandamageproperty.

•Drainfuelfromthefueltankwhenthe

engineiscold.Dothisoutdoorsand

inanopenarea.Wipeupanyfuelthat

spills.

•Neversmokewhenhandlingfuel,

andstayawayfromanopenameor

whereasparkmayignitefuelfumes.

2.Removethe2screwssecuringthehold-downto

theleftsidepanel,andremovethehold-down

(Figure8).

3.Removeangeboltsecuringthefueltanktothe

fuel-tanktrayandremovethefueltank(Figure

8).

g033946

Figure8

LeftSideShown(T opView)

1.Fueltank4.Fuelline

2.Screw5.Venthose

3.Hold-down6.Flangebolt

4.Removethe6torx-headscrews(M6.0x22mm)

fromtheleftsidepanelandremovetheside

panel(Figure9).

g199036

Figure9

LeftSideShown(T opView)

1.Sidepanel2.Torx-headscrew(M6.0x

22mm)

5.Disconnectthenegative(–)batterycablefrom

thebatteryandthenthepositive(+)battery

cableasshowninFigure10.

g034125

Figure10

RightSideShown(TopView)

1.Nut3.Bolt

2.Positive(+)batterycable4.Negative(–)batterycable

6.Removethe2ange-headbolts(5/16x3/4

inch)thatsecurethebatterytraytotheframe

andthe4torx-headscrews(M6.0x22mm)that

securetherightsidepanel,andremovetheright

sidepanel(Figure11).

Note:Thebatterycomesoffwiththerightside

panelasshowninFigure11.

g033999

Figure11

RightSideShown(TopView)

1.Flange-headbolt(5/16x

3/4inch)

3.Rightsidepanel

2.Torx-headscrew(M6.0x

22mm)

RemovingtheRubberCovers

g237477

Figure12

Removethe10plasticrivetsandthecabletiefrom

eachrubbercoverandremovetherubbercovers

(Figure13).

g217566

Figure13

LeftSideShown

1.Plasticrivet(10)3.Cabletie

2.Rubbercover

InstallingtheFloorBraces

Partsneededforthisprocedure:

2Floorbrace

20Flange-headbolts(5/16x1inch)

20Flangelocknut(5/16inch)

DrillingtheFrameChannels

g237478

Figure14

1.Aligntheoorbracetothemachineasfollows:

•Aligntheangesoftheoorbraceush

tothesideframechannel,forwardoor

channel,andrearframechannelofthe

machine(Figure15).

•Aligntheoorbraceparalleltotheoor

(Figure15).

g237471

Figure15

Markingtheforwardoorchannel

1.Frontofthemachine4.Sideframechannel

2.Forwardoorchannel5.Rearoorchannel

3.Floorbrace

2.Clamptheoorbracetothesideframechannel

andoorchannels.

3.Usingtheoorbraceasatemplate,markthe

holelocationsonthesideframechanneland

oorchannels(Figure15,Figure16,andFigure

17).

g237473

Figure16

Markingthesideframechannel

1.Frontofthemachine4.Sideframechannel

2.Forwardoorchannel5.Rearoorchannel

3.Floorbrace

g237472

Figure17

Markingtherearoorchannel

1.Frontofthemachine4.Sideframechannel(left)

2.Forwardoorchannel5.Rearoorchannel

3.Floorbrace6.Sideframechannel(right)

4.Removetheoorbracefromthemachine.

5.Centerpunchthe10marksthatyoumadein

step3ofDrillingtheFrameChannels(page8).

g237469

Figure18

1.Rearoorchannel4.Forwardoorchannel

2.8mm(5/16inch)drillbit5.Frontofthemachine

3.Sideframechannel

6.Drillthesideandoorchannelsatthe

centerpunchmarkswitha8mm(5/16inch)drill

bit(Figure18).

7.Repeatsteps1through6fortheoorbraceat

theothersideofthemachine.

AssemblingtheFloorBracesto

theMachine

1.Aligntheholesintheoorbracewiththeholes

thatyoudrilledinthesideandoorchannels

(Figure19).

g237470

Figure19

1.Floorbrace5.Flange-headbolts(5/16x

1inch)

2.Rearoorchannel6.Forwardoorchannel

3.Frontofthemachine7.Sideframechannel

4.Flangelocknut(5/16inch)

2.Assembletheoorbracetothesideandoor

channelswith10ange-headbolts(5/16x1

inch)and10angelocknuts(5/16inch)as

showninFigure19.

3.Torquetheange-headboltsandangelocknuts

to19.8to25.4N∙m(175to225in-lb).

4.Repeatsteps1through3fortheoorbraceat

theothersideofthemachine.

InstallingtheROPS

Assembly

Partsneededforthisprocedure:

1LeftROPSbracket

1RightROPSbracket

6Flange-headbolt(1/2x3inches)

10Flatwasher(1/2inch)

6Locknut(1/2inch)

1Rollbar

4Flange-headbolt(1/2x3-1/2inches)

4Locknut(1/2inch)

2Cabletie

4Plasticrivet

DrillingtheHolefortheROPS

Brackets

CAUTION

Usecautionwhendrillingtheholesintothe

rightsideoftheframeonanelectricmachine.

Ifyoudrilltoofar,youcoulddamagethe

batteriesorothercomponents.

1.AlignaROPSbracketwiththe2holesbehind

theseatbaseandtheholetowardthefrontof

theframerailasshowninFigure20.

g205374

Figure20

LeftSideShown

1.Holetowardthefrontof

theframerail

2.2holesbehindtheseat

base

2.Usingaclamp,securetheROPSbracketin

place.

3.MarktheholelocationsontheROPSbracket

(Figure20).

4.UsingaROPSbracketasaguide,drill3holes

(13.5mmor17/32inch)intotheframe(Figure

21).

g204644

Figure21

LeftSideShown

5.Repeatthisprocedureontheotherside.

Indice

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