Toro 111-8083 Manuale utente

FormNo.3394-515RevA

Cutter-MotorDrain-LineKit

forTM5490orTM7490TrailedMower

ModelNo.111-8083

InstallationInstructions

ThiskitisforTM5490orTM7490trailedmowerswithserialnumber310000001andup.Itreroutesthecutter-motordrain-line

directlybacktothetanktoprepareforpotentialcuttermotorreplacements.

Beforeinstallingthiskit,refertoyourmachine’sOperator’sManualforsafetyinstructionsandtheproductoverview.

Important:Ifafterreadingtheseinstructionsyouarestillunsureofhowtoinstallthiskit,contactyourAuthorized

ToroDealerforhelp.

Installation

InstallingtheFrontTee

Assembly

Partsneededforthisprocedure:

11/4-inchtee

11/4-inchto3/8-inchadaptor

11/4-inchswiveltee

11/4-inchcrossadaptor

4Blankingcaps

13/8-inchhose

1Cabletie

Procedure

1.Lowerthecuttingunits,stoptheengine,removethe

key,andensurethatthereisnoremainingpressurein

thehydrauliccircuit.

2.AssemblethefrontteeassembliesasshowninFigure1

orFigure2.

345

G028946

Figure1

TM5490

1.Tothefront,leftcutting

unit

4.1/4-inchto3/8-inch

adaptor

2.1/4-inchtee5.Tothe3/8-inchhose

3.Tothefront,rightcutting

unit

1 2 3456

78 G028947

Figure2

TM7490

1.1/4-inchswiveltee5.1/4-inchto3/8-inch

adaptor

2.Tothefront,rightcutting

unit

6.Tothe3/8-inchhose

3.1/4-inchcrossadaptor7.Totheleft,centercutting

unit

4.Totheright,centercutting

unit

8.Tothefront,leftcutting

unit

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved*3394-515*A

3.Removethereturnltercaptoletairinandthen

looselyattachit.

4.Notethelocationofthefront-motordrainhoses

attachedtothemanifoldandremovethem.

5.Insertblankingcapsintotheholesinthemanifold

(Figure3).

G028949

Figure3

1.Blankingcap3.3/8-inchhose

2.Cabletie

6.Attachthe3/8-inchhosetothefrontteeassembly.

7.Routethehoseundertheoiltank,layitontopofthe

existinghosebundle,andfeeditoutoftherearofthe

machine.

8.Attachthehosesremovedinstep4tothefronttee

assemblyinthesamelocationstheywerearrangedon

themanifold(Figure1orFigure2).

9.Securethefrontteeassemblytothehosebundlebelow

itwithacabletie(Figure3).

10.Tightenallofthettings.

InstallingtheRearTee

Assembly

Partsneededforthisprocedure:

13/8-inchto1/4-inchswiveltee

13/8-inchadaptor

11/4-inchswiveltee

2Blankingcaps

11/4-inchhose

13/8-inchhose

Procedure

1.Assembletherearteeassembly(Figure4).

G028948

Figure4

1.3/8-inchto1/4-inchswivel

tee

5.Totherear,rightcutting

unit

2.Totheoiltank6.1/4-inchswiveltee

3.3/8-inchadaptor7.Tothefronttee

4.Tothecenter,backcutting

unit

2.Removetherearcover.

3.Removethe2motordrainhosesfromtherear

manifold.

4.Insertblankingcapsintotheholesinthemanifold

(Figure5).

G028950

Figure5

1.Cabletie2.Blankingcap

5.Removethe1/4-inchhosefromtheteeonthelift

cylinderfortheright,rearcutting-unit(Figure6).

G028951

Figure6

1.1/4-inchhose

6.Attachthenew1/4-inchhosetotheliftcylinder

(Figure6).

7.Loosenthecabletiesandttingonthecenter-back

cutting-unitdrain-hose.

8.Attachthe3/8-inchhosefromthefrontteeassembly

tothebottomoftherearteeassembly(Figure4).

9.Attachtheendofthe1/4-inchhosefromthecenter,

rearcutting-unittotherearteeassembly(Figure4).

10.Attachtheendofthenew1/4-inchhosefromtheright,

rearcutting-unittotherearteeassembly(Figure4).

11.Attachthestraightendofthenew3/8-inchhosetothe

topoftherearteeassembly(Figure4).

12.Tightenallthettingsandthepreviouslyloosened

cableties.

InstallingtheFillerPlate

Assembly

Partsneededforthisprocedure:

1Fillerplate

13/8-inchbulkheadtting

1Cabletie

Procedure

1.Removetheoldllerplateassemblyfromthetopof

thetank.

2.Removethellercapassemblyfromtheoldllerplate

andinstallitonthenewllerplate.

Note:Foreaseofinstallation,orientthellerplateso

thatthesmallholeisinthelowerrightcorner(Figure

7).

1 2 3

G028958

Figure7

1.3/8-inchhose3.Fillercap

2.Bulkheadtting

3.Insertthe3/8-inchbulkheadttingintothellerplate

withthelonglegintothetank(Figure7).

4.Attachthenewllerplateassemblytothetopofthe

oiltankusingthehardwarefromtheoldllerplate.

Note:Ensurethatthebulkheadttingisontheright

whenviewedfromtherearofthemachine.

5.Routethe3/8-inchhosefromtherearteeassembly

uptherightsideofthereturnlterandconnectitto

thebulkheadtting.

6.Securethehosetotherearmanifoldnearthereturn

lterusingacabletie.

CompletingtheInstallation

Partsneededforthisprocedure:

2Cabletie

Procedure

1.Securetherearteeassemblytothemanifoldusing2

cableties(Figure5).

2.Securethe3/8-inchhoseundertheoiltanktothehose

bundlewithacabletie.

3.Tightenthereturnltercap.

4.Checkforleaksandreplacetherearcover.

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