Toro 41228 Manuale utente

FormNo.3353-750RevC

FoamMarkerKit

forMulti-Pro1200,1250,5600and5700TurfSprayersand

Workman200SpraySystems

ModelNo.41228—SerialNo.260000001andUp

InstallationInstructions

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Ifyouareinstallingthiskitonamachineequippedwithanenclosedboomsystem,usetheseinstructions

alongwiththeenclosedboomsysteminstructions.

Note:Ifyouareinstallingthiskitonamachineequippedwithacab,abracketfromCustomProducts(partnumber

2–15904)needstobeinstalledaswelltoeliminatetheinterferencewiththecab.

Note:RTVsiliconesealantisusedintheinstallationofthiskit.

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

94-7275

94-7287

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Tank/compressorassembly1

Supplyhose,108inches2

Multi-Pro1200seriesadapterbracket1

Workmanadapterbracket1

Mudap1

Mudapbracket1

Bolt(3/8x1inch)4

Flangelocknut,serrated(3/8inch)2

Locknut(3/8inch)1

Carriagebolt,(3/8x1-1/4inches)4

Flangelocknut,non-serrated(3/8inch)4

Flangebolt(5/16x3/4inch)3

Locknut(5/16inch)3

Flatwasher(3/8inch)4

Hoseclamp,small2

Installthetank,compressorandmixer.

Bolt(3/8x1inch)1

Locknut(3/8inch)1

Mixerassembly1

2Flatwasher(3/8inch)2

Installthemixertee.

Wiringharness1

Hoseclamp,small6

3Plasticties12

Wirethekit.

Rockerswitch2

4Fuse,15-amp1Installtheswitchesandfuse.

Boomhose2

Grommet2

Punched-holeboomcap2

Extensionhose2

Hoseclamp,large2

Partscatalog1

Completetheinstallation

SeparateinstructionsfortheinstallationoftheFoam

MarkerkitaredenotedineachstepoftheSetup

wherespecicproceduresdeviatefromonemachine

toanother.Pleaselookfortheheadingdescribing

instructionsspecictothemachineyouareworking

withbeforeproceedingwitheachstepoftheSetup.

InstallingtheTank,

Compressor,andMixer

Partsneededforthisprocedure:

1Tank/compressorassembly

2Supplyhose,108inches

1Multi-Pro1200seriesadapterbracket

1Workmanadapterbracket

1Mudap

1Mudapbracket

4Bolt(3/8x1inch)

2Flangelocknut,serrated(3/8inch)

1Locknut(3/8inch)

4Carriagebolt,(3/8x1-1/4inches)

4Flangelocknut,non-serrated(3/8inch)

3Flangebolt(5/16x3/4inch)

3Locknut(5/16inch)

4Flatwasher(3/8inch)

2Hoseclamp,small

Procedure

MultiPro1200or1250TurfSprayer

1.MounttheMulti-Pro1200seriesadapterbracket

totherightsideofthevehicleabovethebattery

(Figure1)using4carriagebolts(3/8x1-1/4inches)

and4angelocknuts(3/8inch).

Note:Itiseasiestifyouremovethebatterybefore

performingthisstep.RefertoyourvehicleOperator’s

Manualforinstructions.

Figure1

1.Battery3.Carriagebolt(3/8x1-1/4

inches)

2.Multi-Pro1200series

adapterbracket

4.Flangelocknut,

non-serrated(3/8inch)

2.Removethe4bolts(1/4x1inch)andatwashers

thatholdthecovertothetank/compressorassembly

andremovethecover(Figure2).

Figure2

1.Cover4.Bolt(1/4x1inch)

2.Tank/compressor

assembly

5.Bottomrightbolt

3.Flatwasher

3.Setthecoverandfastenersaside.

4.Marka108inchsupplyhosewithablackmarkerat

eachend(Figure3).

Figure3

1.Compressorhose3.Tothemixertee

2.Needlevalvehose

5.Connectthemarkedsupplyhosetothehosebarb

atthecompressorandtheothersupplyhosetothe

hosebarbontheneedlevalve(Figure3).

6.Securethehoseendswithsmallhoseclamps.

7.Routebothofthesupplyhosesrearwardalongthe

rightsideofthesprayertotherearofthemachine

followingthesprayerwiringharness.

8.Attachthecovertothetank/compressorassembly

using4hex-headbolts(1/4x1inch)and4at

washersthatyouremovedpreviously.

9.Installthetank/compressorassemblytothe

Multi-Pro1200seriesadapterbracketusing2bolts

(3/8x1inch),2atwashers(3/8inch)asshown

Figure4.

Figure4

1.Tank/compressor

assembly

3.Bolt(3/8x1inch)

2.Multi-Pro1200series

adapterbracket

4.Flatwasher(3/8inch)

MultiPro5600/5700TurfSprayer

1.Remove4bolts(1/4x1inch)andatwashersthat

holdthecovertothetank/compressorassembly

(Figure5).

Figure5

1.Cover4.Bolt(1/4x1inch)

2.Tank/compressor

assembly

5.Bottomrightbolt

3.Flatwasher

2.Removethecover.

3.Setthecoverandfastenersaside.

4.Marka108inchsupplyhosewithablackmarkerat

eachend(Figure6).

Figure6

1.Compressorhose3.Tothemixertee

2.Needlevalvehose

5.Connectthemarkedsupplyhosetothehosebarb

atthecompressorandtheothersupplyhosetothe

hosebarbontheneedlevalve(Figure9).

6.Securethehoseendswithsmallhoseclamps.

7.Routebothofthesupplyhosesrearwardalongthe

leftsideofthesprayertotherearofthemachine

followingthesprayerwiringharness.

8.Mountthetank/compressorassemblytotheright

stepframeusing2bolts(3/8x1inch)and2at

washers(Figure7).

Figure7

1.Rightstepframe2.Tankassemblyframe

Note:Youmustinstallthefastenersfromthe

backsideofthestepframe.

9.Attachthecovertothetank/compressorassembly

using4hex-headbolts(1/4x1inch)and4at

washersthatyouremovedpreviously.

Workman200SpraySystem

1.Removethe4bolts(1/4x1inch)and4atwashers

thatholdthecovertothetank/compressorassembly

andremovethecover(Figure8).

Figure8

1.Cover4.Bolt(1/4x1inch)

2.Tank/compressor

assembly

5.Bottomrightbolt

3.Flatwasher

2.Setthecoverandfastenersaside.

3.Marka108inchsupplyhosewithablackmarkerat

eachend(Figure9).

Figure9

1.Compressorhose3.Tothemixertee

2.Needlevalvehose

4.Connectthemarkedsupplyhosetothehosebarb

atthecompressorandtheothersupplyhosetothe

hosebarbontheneedlevalve(Figure9).

5.Securethehoseendswithsmallhoseclamps.

6.Routebothofthesupplyhosesrearwardalongthe

leftsideofthesprayertotherearofthemachine

followingthesprayerwiringharness.

7.Removetherubberstripingonthebacksideofthe

tankcover(Figure10).

Figure10

1.Rubberstrip4.Mudap

2.Tankcover5.Bolt(5/16x3/4inch)

3.Mudapbracket6.Locknut(5/16inch)

8.Locatethemudapandmudapbracketinloose

parts.Installthemudaptothetankcover.Secure

theapusingthebracket,threebolts(5/16x3/4

inch)andthreelocknuts(5/16inch)asshownin

Figure10.

9.Attachthecovertothetank/compressorassembly

using3ofthe4hex-headbolts(1/4x1inch)and

atwashersthatyouremovedpreviously.Leavethe

bottomrightboltoutuntillaterintheinstallation

(Figure8).

10.MounttheWorkmanadapterbracketsuppliedinthe

kittothetank/compressorassemblyusing2bolts

(3/8x1inch),2atwashers(3/8inch)asshown

Figure11.

Note:Ifnecessary,cutbacktherubbertrimonthe

coversothatitdoesnotinterferewhenmounting

thebrackettothetank/compressorassembly.

Figure11

1.Workmanadapterbracket4.Flatwasher

2.Tank/compressor

assembly

5.Bolt(1/4x1inch)

3.Bolt(3/8x1inch)6.Flatwasher(1/4inch)

11.Installtheremainingbolt(1/4x1inch)andat

washer(1/4inch)throughtheWorkmanadapter

bracketandcoverintothetank/compressor

assembly(Figure11).

12.Removethelefthandleandfastenersfromtheleft

sideofthetankskid.Savefastenersforlateruse.

13.Mountthefoammarkerassemblytotheframeusing

twobolts(3/8x1inch),twowashers(3/8inch),two

angenuts(3/8inch)includedinlooseparts;and

thelefthandleandfastenersremovedpreviously

(Figure12).

Note:Rotatethetanksothatthehandleisclosest

totheframe.

Figure12

1.Foammarkerassembly5.Flangenut,serrated(3/8

inch)

2.Frame6.Leftsprayerhandle

3.Bolt(3/8x1inch)7.Fasteners

4.Washer(3/8inch)

InstallingtheMixerTee

Partsneededforthisprocedure:

1Bolt(3/8x1inch)

1Locknut(3/8inch)

1Mixerassembly

2Flatwasher(3/8inch)

Procedure

Forallsprayers,serialnumber259999999andlower

1.Attherearofthemachine,mountthemixer

assemblyfacingrearwardtothebracketonthe

centerboomassemblywithabolt(3/8x1inch),at

washer,andlocknut(Figure13).

Figure13

1.Mixerteeassembly2.Centerboom

Note:IfnecessaryonWorkman200SpraySystems,

rotatethemixerassemblydownsothatitdoesnot

interferewiththepump.

2.Locatethesupplyhosesroutedtotherearofthe

machinepreviously.

3.Slidethemarkedsupplyhoseontothebarbonthe

checkvalvelocatedattheteeassembly(Figure14).

Figure14

1.Checkvalve4.Rightboomhose

2.Hosefromthecompressor5.Leftboomhose

3.Hosefromtheneedle

valve

4.Connecttheothersupplyhosetothebarbed“Y”at

theteeassembly(Figure14).

5.Securethehoseswithsmallhoseclamps.

6.Connecttherightboomhosetotherightside

solenoidvalveassemblyandtheleftsupplyhoseto

theleftsidesolenoidassembly.

7.Securebothhoseswithsmallhoseclamps

(Figure14).

Forallsprayers,serialnumber260000001andhigher

1.Attherearofthemachine,mountthemixer

assemblyontheforwardfacingsideofthecenter

boomassemblywithabolt(3/8x1inch),atwasher,

andlocknut(3/8inch)asshowninFigure15.

Figure15

1.Centerboom4.Bolt

2.Rightboommountbracket5.Locknut

3.Mixerteeassembly6.Flatwasher

2.Locatethesupplyhosesroutedtotherearofthe

machinepreviously.

3.Slidethemarkedsupplyhoseontothebarbonthe

checkvalvelocatedattheteeassembly(Figure16).

Figure16

1.Checkvalve4.Rightboomhose

2.Hosefromthecompressor5.Leftboomhose

3.Hosefromtheneedle

valve

4.Connecttheothersupplyhosetothebarbed“Y”at

theteeassembly(Figure16).

5.Securethehoseswithsmallhoseclamps.

6.Connecttherightboomhosetotherightside

solenoidvalveassemblyandtheleftsupplyhoseto

theleftsidesolenoidassembly.

7.Securebothhoseswithsmallhoseclamps

(Figure16).

WiringtheKit

Partsneededforthisprocedure:

1Wiringharness

6Hoseclamp,small

12Plasticties

Procedure

MultiPro1200or1250TurfSprayer

1.Locatethelabeledconnectorswiringharnessforthe

foammarkersolenoidandcompressorandmake

theconnectionstothecompressorandthesolenoid

locatedatthefoamtank/compressorassembly

(Figure17).

Note:Bothoftheplugconnectionsareidentical

(Figure17).

Figure17

1.Wiringharness3.Solenoid

2.Compressor

2.Attherearofthemachine,plugtheharness

connectorsintotheboomsolenoidassemblies.

Plugtheconnectorwiththebluewiretotheright

solenoid;plugtheconnectorwiththeorangewireto

theleftsolenoid(Figure18).

Figure18

1.Mixerteeassembly3.Wiringharness

2.Boomsolenoids

MultiPro5600/5700TurfSprayer

1.Locatethewiringharnessconnectorsfurnished

withthevehicleforthefoammarkerandmakethe

connectionstothecompressorandthesolenoid

locatedatthefoamtank/compressorassembly

(Figure19).

Note:Theconnectorsarelocatedalongtheright

sideframerailstrappedtothevehicleharness,where

thetank/compressorisinstalled.Bothoftheplug

connectionsareidentical(Figure19).

Figure19

1.Wiringharness3.Solenoid

2.Compressor

2.Locatethewiringharnessconnectorfurnishedwith

thevehicleforthefoammarkerboomsolenoidat

thecentersectionoftheboom(Figure20).

Figure20

1.Mixerteeassembly3.Wiringharness

2.Boomsolenoids

3.Plugtheharnessconnectorsintotheboomsolenoids

atthemixerteeassembly.Plugtheconnectorwith

thebluewiretotherightsolenoidandplugthe

connectorwiththeorangewiretotheleftsolenoid

(Figure20).

Workman200SpraySystem

1.Locatethewiringharnessandmaketheconnections

tothecompressorandthesolenoidlocatedatthe

foamtank/compressorassembly(Figure21).

Note:Bothoftheplugconnectionsareidentical

(Figure21).

Figure21

1.Wiringharness3.Solenoid

2.Compressor

2.Locatetheconnectorsintherearwiringharnessof

thesprayer(Figure22).

A.Plugtheconnectorwiththeyellow/bluewire

intotheleftboomsolenoid.

B.Plugtheconnectorwiththeblue/greenwireinto

therightboomsolenoid.

Figure22

1.Mixerteeassembly3.Boomsolenoid,left

2.Boomsolenoid,right4.Wiringharness

3.Routethehosesalongthewiringharnesstotherear

ofthesprayerandtothemixerteeusingthecable

ties.Securethehoseendwithasmallhoseclamp.

InstallingtheSwitchesand

Fuse

Partsneededforthisprocedure:

2Rockerswitch

1Fuse,15-amp

Procedure

MultiPro1200or1250TurfSprayer

1.Removethespraycontrolpaneltoexposethe

bottomside.

2.Liftandremovethe2plugsfromthespraycontrol

panelonthevehicleandinstallthe2rockerswitches

providedintheirplace(Figure23forthe1250and

Figure24forthe1200).

Figure23

1250

1.Plug3.Notch(atback)

2.Switch4.Spraycontrolpanel

Figure24

1200

1.Foammarkerswitches2.Spraycontrolpanel

3.Plugtheconnectorwiththeorangewirefortheright

foamsolenoidtotherightswitchandtheconnector

withthebluewirefortheleftfoamsolenoidtothe

leftswitch.

Note:Ensurethattheorientationoftheswitches

matcheswhatisshowninFigure23,withthenotch

pointingtowardtherearofthevehicle.

4.Insertthe15-ampfuseinthecorrespondingslotin

thefuseblock(atthefrontofthevehicle).

MultiPro5600/5700TurfSprayer

1.Removethethrottleknobbyunscrewingitfromthe

throttlerodatthecenterconsole.

2.Releasethelatchandremovetheswitchpanel

assemblyfromthecenterconsoleassembly

(Figure25).

Figure25

1.Controlpanel3.Foammarkerswitches

2.Latch

3.Removethefoammarkerswitchholeplugs.

4.Installthe2rockerswitchesintotheswitchpanel.

Note:Ensurethatthenotch/holeonthebottomof

eachswitchisorientedtowardtherearofthevehicle.

5.Plugtheharnessconnectorsfoundinthecenter

consoleintothefoammarkerswitches.

Note:Theplugsintheharnessaremarked:Boom

foamRS/LSswitch.Theleftconnectorhasaorange

wirewithabluestripeandtherightconnectorhasa

bluewirewithagraystripe.

6.Installtheswitchpanelandsecurethelatch.

7.Screwthethrottleknobontothethrottleroduntil

itishandtight.

8.Insertthe15-ampfuseinthecorrespondingslotin

thefuseblock(atthefrontofthevehicle).

Workman200SpraySystem

1.Loosenthe4screwssecuringthefrontpaneltothe

controlbox(Figure26).

2.Removethefrontpanelexposetheinsideofthe

controlbox(Figure26).

Indice

Altri manuali Toro Spruzzatore di vernice

Toro

Toro Multi Pro 5800-D Manuale utente

Toro

Toro Multi Pro WM Manuale utente

Toro

Toro 41621 Manuale utente

Toro

Toro 41249 Manuale utente

Toro

Toro GeoLink 41623 Manuale utente

Toro

Toro Spray Master Series Manuale utente

Toro

Toro 41107 Manuale utente

Toro

Toro 41165 Manuale utente

Toro

Toro Multi Pro 1200 Manuale utente

Toro

Toro 34215 Manuale utente

Toro

Toro Multi-Pro 5800 Manuale utente

Toro

Toro 34215 Manuale utente

Toro

Toro Multi Pro 5800-D Manuale utente

Toro

Toro 41177 Multi-Pro 1250 Manuale utente

Toro

Toro 41568 Manuale utente

Toro

Toro Ultra Sonic Boom 133-2808 Manuale utente

Toro

Toro SprayMaster Max 34240 Manuale utente

Toro

Toro Multi Pro WM 41240 Manuale utente

Toro

Toro Multi-Pro 5800 Manuale utente

Toro

Toro 34225 Manuale utente

Toro

Toro 41394 Manuale utente

Toro

Toro Spray Master 34235 Manuale

Toro

Toro 41593 Manuale utente

Toro

Toro Ultra Sonic Boom 41218 Manuale utente

Manuali Spruzzatore di vernice popolari di altre marche

SNOWJOE

SNOWJOE Sunjoe 24V-GS-LTW-RM Manuale utente

Graco

Graco 246737 Manuale per l'uso e la cura

Binks

Binks SV100 Manuale utente

Fimco

Fimco LG-4-3-1 Manuale utente

AG SPRAY

AG SPRAY FS-ATV-25BL Manuale utente

Nordson

Nordson MicroMax 2 Manuale utente

Bonide

Bonide 051 Manuale operativo

zogics

zogics Z-DAS Manuale utente

KISANKRAFT

KISANKRAFT KK-KBS-165 Manuale utente

Matrix

Matrix SG 650 Manuale utente

Anest Iwata

Anest Iwata SGA-3 Guida rapida

paasche

paasche VV Scheda tecnica

Carlisle

Carlisle DeVilbiss JGA-510 Manuale utente

Gardena

Gardena 11120 Manuale utente

Conrad

Conrad Hobby Airbrush K3 Manuale utente

wiwa

wiwa 14025 R/F Manuale utente

Graco

Graco EM 390 Manuale operativo

DeVilbiss

DeVilbiss LUNA2i Manuale utente