TOX FinePress ZFS Manuale utente
Original operating instructions
TOX® FinePress
ZFS / ZFL / ZFW
TOX® PRESSOTECHNIK GmbH & Co. KG, Riedstrasse 4, 88250 Weingarten / Germany
www.tox.com
Edition:11/20/2023, Version: 6
Table of contents
TOX_Manual_FinePress_ZFS-ZFL-ZFW_en 2
Table of contents
1 Important information
1.1 Legal note ....................................................................................................6
1.2 Exclusion of liability......................................................................................6
1.3 Conformity ...................................................................................................6
1.4 Validity of the document ..............................................................................7
1.4.1 Content and target group.............................................................................7
1.4.2 Other applicable documents ........................................................................7
1.5 Gender note.................................................................................................7
1.6 Displays in the document.............................................................................8
1.6.1 Display of warnings......................................................................................8
1.6.2 Display of general notes ..............................................................................8
1.6.3 Highlighting of texts and images..................................................................9
1.7 Contact and source of supply ....................................................................10
2 Safety
2.1 Basic safety requirements .........................................................................11
2.2 Organizational measures...........................................................................12
2.2.1 Safety requirements for the operating company........................................12
2.2.2 Selection and qualifications of personnel ..................................................13
2.3 Fundamental hazard potential ...................................................................14
2.3.1 Electrical hazards ......................................................................................14
2.3.2 Thermal hazards........................................................................................14
2.3.3 Pneumatic hazards ....................................................................................15
2.3.4 Contusions.................................................................................................15
2.3.5 Hydraulic hazards ......................................................................................15
2.3.6 Electromagnetic hazards ...........................................................................16
2.3.7 Laser..........................................................................................................16
2.3.8 Hazardous substances ..............................................................................16
2.3.9 Noise..........................................................................................................17
2.4 Safety symbols ..........................................................................................18
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3 About this product
3.1 Intended use ..............................................................................................19
3.1.1 Safe and correct operation ........................................................................19
3.1.2 Foreseeable misuse ..................................................................................20
3.1.3 Substances harmful to the wetting properties of lacquers (LABS) ............20
3.2 Product identification .................................................................................20
3.2.1 Type plate ..................................................................................................20
3.3 Product overview and function description ................................................21
4 Technical data
4.1 Type sheet and data sheet ........................................................................22
5 Transport and storage
5.1 Safety during transport ..............................................................................23
5.2 Storage when not in use ............................................................................24
5.3 Transport by lifting device..........................................................................25
5.4 Dispatch for repair .....................................................................................26
6 Installation
6.1 Safety during installation............................................................................27
6.2 Requirements for installation .....................................................................29
6.2.1 Set-up location...........................................................................................29
6.3 Installing accessories.................................................................................30
6.3.1 Installing process monitoring (option) ........................................................30
6.3.2 Installing the ergonomic handle (optional) .................................................31
6.3.3 Installing the stroke counter (optional).......................................................32
6.3.4 Installing the force sensor (optional)..........................................................34
6.3.5 Install the return stroke lock (option)..........................................................36
6.3.6 Installing the slide table (optional) .............................................................38
6.3.7 Installing travel sensor (option)..................................................................39
6.3.8 Installing the tool holding fixture (optional) ................................................40
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7 Commissioning
7.1 Safety during the commissioning...............................................................41
7.1.1 Safety device .............................................................................................41
7.2 Requirements for the commissioning ........................................................42
8 Operation
8.1 Safety in operation.....................................................................................43
8.2 Requirements for operation .......................................................................43
8.3 Process monitoring ....................................................................................43
8.4 Setting the open height of the press head.................................................44
8.5 Fine adjustment of working stroke (option)................................................46
8.6 Setting working depth ................................................................................47
8.7 Resetting the stroke counter (optional)......................................................47
8.8 Adjusting the return stroke lock (optional) .................................................48
8.9 Setting the return stroke ............................................................................51
8.10 Setting the travel sensor (option)...............................................................52
9 Troubleshooting
9.1 Safety during troubleshooting ....................................................................53
9.2 Detecting faults ..........................................................................................54
Maintenance table
10 Maintenance
10.1 General information ...................................................................................56
10.2 Safety during maintenance ........................................................................57
10.3 Requirements for maintenance..................................................................57
10.3.1 Set system to maintenance position ..........................................................57
10.4 TOX® FinePress maintaining .....................................................................58
10.4.1 TOX® FinePress inspecting .......................................................................58
10.4.2 Inspecting the fastening of the press head ................................................59
10.4.3 Inspecting and cleaning movable parts and guides...................................60
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11 Repairs
11.1 Safety during repairs..................................................................................61
12 Disassembly and Disposal
12.1 Safety during disassembly and disposal....................................................62
12.2 Decommissioning ......................................................................................62
12.3 Shutdown...................................................................................................63
12.4 Disassembling ...........................................................................................64
12.5 Disposal .....................................................................................................64
13 Appendices
13.1 Declaration of conformity ...........................................................................65
Index
Important information
TOX_Manual_FinePress_ZFS-ZFL-ZFW_en 6
1 Important information
1.1 Legal note
All rights reserved.
Operating instructions, manuals, technical descriptions and software published
by TOX®PRESSOTECHNIK GmbH & Co. KG ("TOX®PRESSOTECHNIK") are
copyright and must not be reproduced, distributed and/or otherwise processed
or edited (e.g. by copying, microfilming, translation, transmission in any elec-
tronic medium or machine-readable form). Any use - including of extracts - con-
trary to this condition is prohibited without approval in writing by TOX®PRES-
SOTECHNIK and may be subject to criminal and civil legal sanctions.
If this manual refers to goods and/or services of third parties, this is for example
only or is a recommendation by TOX®PRESSOTECHNIK. TOX®PRES-
SOTECHNIK does not accept any liability or warranty/guarantee with reference
to the selection, specifications and/or usability of these goods and services. The
use and/or representation of trademarked brands that do not belong to
TOX®PRESSOTECHNIK are for information only; all rights remain the property
of the owner of the trademarked brand.
Operating instructions, manuals, technical descriptions and software are origi-
nally compiled in German.
1.2 Exclusion of liability
TOX®PRESSOTECHNIK has checked the contents of this publication to ensure
that it conforms to the technical properties and specifications of the products or
plant and the description of the software. However, discrepancies may still be
present, so we cannot guarantee complete accuracy. The supplier documenta-
tion included with the system documentation is an exception.
However, the information in this publication is checked regularly and any re-
quired corrections are included in subsequent editions. We are grateful for any
corrections and suggestions for improvement. TOX®PRESSOTECHNIK re-
serves the right to revise the technical specifications of the products or plant
and/or the software or documentation without prior notice.
1.3 Conformity
The product is compliant with EU guidelines.
See separate Declaration of conformity or installation declaration.
Important information
TOX_Manual_FinePress_ZFS-ZFL-ZFW_en 7
1.4 Validity of the document
1.4.1 Content and target group
This manual contains information and instructions for the safe operation and
safe maintenance or servicing of the product.
All information in this manual is up to date at the time of print. TOX®PRES-
SOTECHNIK reserves the right to make technical changes that improve the
system or increase the standard of safety.
The information is intended for the operating company as well as operating
and service personnel.
1.4.2 Other applicable documents
In addition to the available manual, further documents can be supplied. These
documents must also be complied with. Other applicable documents can be, for
example:
additional operating manuals (e.g. of components or of a whole system)
Supplier documentation
Instructions, such as software manual, etc.
Technical data sheets
Safety data sheets
Data sheets
Schematics
1.5 Gender note
In order to enhance readability, references to persons that also relate to all
sexes are normally only stated in the usual form in German or in the corre-
sponding translated language in this manual, thus e.g. "operator" (singular) for
male or female, or "operators" (plural) for male or female". This should in no
way convey any gender discrimination or any violation of the principle of equal-
ity, however.
Important information
TOX_Manual_FinePress_ZFS-ZFL-ZFW_en 8
1.6 Displays in the document
1.6.1 Display of warnings
Warning signs indicate potential dangers and describe protective measures.
Warning signs precede the instructions for which they are applicable.
Warning signs concerning personal injuries
DANGER
Identifies an immediate danger!
Death or severe injuries will occur if appropriate safety measures are not taken.
èMeasures for remedial action and protection.
WARNING
Identifies a potentially dangerous situation!
Death or serious injury may occur if appropriate safety measures are not taken.
èMeasures for remedial action and protection.
CAUTION
Identifies a potentially dangerous situation!
Injury may occur if appropriate safety measures are not taken.
èMeasures for remedial action and protection.
Warning signs indicating potential damage
NOTE
Identifies a potentially dangerous situation!
Property damage may occur if appropriate safety measures are not taken.
èMeasures for remedial action and protection.
1.6.2 Display of general notes
General notes show information on the product or the described action steps.
Important information
TOX_Manual_FinePress_ZFS-ZFL-ZFW_en 9
Identifies important information and tips for users.
1.6.3 Highlighting of texts and images
The highlighting of texts facilitates orientation in the document.
üIdentifies prerequisites that must be followed.
1. Action step 1
2. Action step 2: identifies an action step in an operating sequence that must
be followed to ensure trouble-free operation.
wIdentifies the result of an action.
uIdentifies the result of a complete action.
èIdentifies a single action step or several action steps that are not in an oper-
ating sequence.
The highlighting of operating elements and software objects in texts facilitates
distinction and orientation.
<In square brackets> identifies operating elements, such as buttons, levers
and (valves) stopcocks.
''with quotation marks'' identifies software display panels, such as windows,
messages, display panels and values.
In bold identifies software buttons, such as buttons, sliders, checkboxes
and menus.
In bold identifies input fields for entering text and/or numerical values.
Important information
TOX_Manual_FinePress_ZFS-ZFL-ZFW_en 10
1.7 Contact and source of supply
Only use original spare parts or spare parts approved by TOX®PRESSOTECH-
NIK.
TOX®PRESSOTECHNIK GmbH & Co. KG
Riedstraße 4
88250 Weingarten / Germany
Tel. +49 (0) 751/5007-767
E-Mail: [email protected]
For additional information and forms see
www.tox.com
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