TRI tool 301.5SP Manuale utente
92-1755 Rev. 200324
Model 301.5SP Tube Squaring Machine
ABOUT TRI TOOL INC.
Tri Tool’s extensive experience in the design, development and manufacture of portable
machine tools and welding equipment has resulted in machinery that is designed to meet
the highest standards of quality, safety, and performance. Our products are backed by a
company totally committed to service, integrity, and customer satisfaction.
Tri Tool Services has developed a solid reputation as a trusted provider of dependable and
cost-effective on-site service solutions including turnkey project management, machining
services, and mechanized and manual code welding services using experienced and well-
trained machinists and welders.
In addition to developing industry leading machining and welding equipment, Tri Tool’s
engineering team provides custom equipment design and manufacturing solutions to suit
the most rigorous requirements of our customers’ special applications.
Please contact us for more information on any of our products or services. Company
representatives are available for demonstrations of most of our products at your facility.
©Copyright 2015 Tri Tool Inc. All rights reserved.
Printed in the USA
TABLE OF CONTENTS
1. ABOUT THE MANUAL 3
2. SAFETY 3
3. GENERAL DESCRIPTION 7
4. SPECIFICATIONS 8
5. MAINTENANCE 10
6. OPERATION 11
7. CUTTING SPEEDS AND FEEDS 17
8. SADDLE SETS 18
9. TOOL BITS 26
10. TROUBLESHOOTING 28
11. ACCESSORIES 29
12. ILLUSTRATED PARTS BREAKDOWN 30
92-1755 Rev. 200324
Model 301.5SP Tube Squaring Machine
TRI TOOL INC. Warranty
All products manufactured by Tri Tool Inc. are warranted to be free from defects in materials
and workmanship under normal use. Effective October 12, 2018, the period of this warranty
shall be three years from the date of shipment for all products, except for welding and
custom equipment which shall be one year from the date of shipment.
The purchaser shall bear all shipping, packing and insurance costs and all other costs to
and from a designated repair service center. The product will be returned to the purchaser
freight prepaid and billed to the purchaser.
This warranty is not transferable and will not apply to tool bits or other consumables, or to
those products that have been misused, abused, or altered without the express permission
in writing by Tri Tool Inc.
Neither this warranty nor any other warranty, expressed or implied, including implied
warranties of mechanical ability, tness for a particular use, or merchantability, shall
extend beyond the warranty period. No responsibility is assumed for any incidental or
consequential damages.
Some states do not allow limitations on how long an implied warranty lasts and some states
do not allow the exclusion or limitations incidental or consequential damages, so the above
limitation of exclusion does not apply to all purchasers. This warranty gives the purchaser
specic legal rights. Other rights vary from state to state.
Tool Bit Resharpening Policy
Tri Tool Inc. can not resharpen badly gouged, chipped, or broken tool bits. Check the tool
bits before you send them and package them well. Within two working days of receipt, the
tool bits are evaluated and the customer is contacted for authorization.
The customer will receive a price and a scheduled return shipment date. The price structure
is available from your Tri Tool Inc. sales representative.
Tool bits that are not suitable for resharpening are returned with the tool bits that were
resharpened, unless Tri Tool Inc. is instructed otherwise.
The customer is responsible for shipping charges to and from Tri Tool Inc.
This policy only covers tool bits manufactured by Tri Tool Inc.
3
Model 301.5SP Tube Squaring Machine
92-1755 Rev. 200324
1. ABOUT THE MANUAL
1.1 COPYRIGHT
Copyright 2015. Proprietary property of Tri Tool Inc. No reproduction, use, or
duplication of the information shown hereon is permitted without the express
written consent of Tri Tool Inc.
1.2 DISCLAIMER
The instructions and descriptions in this manual were accurate when the manual
was written. However, the information in the manual is subject to change without
notice. Check for updated information before you start any job. The Tri Tool Inc.
web site has the most current information.
Do not operate or work on this equipment unless you have read and understood
the instructions in this Manual. Failure to follow the instructions or follow the
safety instructions could result in serious injury or death. This manual describes
conditions and hazards that are common and anticipated during equipment
operation. No manual can address all conditions which may occur.
2. SAFETY
2.1 SAFETY SYMBOLS
The manual may contain one or more safety symbols. These symbols and the
associated text warn you of potentially hazardous conditions. Examples of the
safety symbols and the associated text follow:
CAUTION
CAUTION: Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury, or cause property damage.
DANGER
DANGER: Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
WARNING: Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
4
TRI TOOL INC.
92-1755 Rev. 200324
2.2 PERSONAL PROTECTIVE EQUIPMENT
• Use standard safety equipment such as: hard hats, safety shoes, safety
harnesses, protective clothes, and other safety devices when appropriate.
• Wear safety glasses.
• Do not wear loose clothing or jewelry.
• Wear nonskid footwear.
• Secure long hair.
2.3 PERSONNEL
• Only personnel who are trained or are being trained may operate the
equipment.
• Keep the operation manual available where the equipment is used.
• The operator must read the operation manual before using the equipment.
• The equipment must be operated in accordance with the manual information.
• The operator must follow the safety precautions in this manual and good
engineering practices to reduce the risk of injury.
• Before using the equipment, the operator must ensure that all safety
messages on the equipment are legible.
2.4 WORK AREA
• Keep the work area clean.
• Keep the area well lit.
• Keep items such as; electrical cords, cables, rags, rigging straps, away from
rotating equipment.
• Do not use power-cutting tools in the presence of ammable liquids and
gases.
• Do not let visitors or untrained personnel near tools that are in use.
• Ensure all observers wear eye protection.
• Keep proper footing at all times.
DANGER
DANGER: Do not wear gloves when you use operate the equipment.
If you are using the index trip mechanism, a glove may be caught or
pulled into the pinch point created by the equipment head. This will
result in serious personal injury.
5
Model 301.5SP Tube Squaring Machine
92-1755 Rev. 200324
2.5 AREA EQUIPMENT
• Secure the pipe with clamps, vises, chains or straps.
• Ensure that both sides of the pipe at the cut site is fully supported so that the
pipe will not move after the cut is completed. Long lengths of pipe may be
under load and the separation of the pipe can release pressure. This pressure
can cause both sides of the pipe to move.
2.6 TOOL CARE
• Keep tools in good operating condition. Sharp tool bits perform better and are
safer than dull tool bits.
• Do not use damaged tools. Always check your tools for damage especially if a
tool has malfunctioned, been dropped or hit, check it for damage.
• Before you start operating the equipment, do no-load tests and feed function
checks.
6
TRI TOOL INC.
92-1755 Rev. 200324
2.7 TOOL USE
• Use the right tool and tool bit for the job. Contact Tri Tool to help with your
application.
• Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp
and can cause cuts or punctures.
• Disconnect power supply during setup and maintenance. Use all ‘Stop’ or
Shut off’ features available when changing or adjusting tool bits, maintaining
the tool, or when the tool is not in use.
• Remove adjusting keys and wrenches before applying power to the
equipment. Check the tool before turning it on to make sure that all keys and
wrenches have been removed.
• Do not force tools. Tools and tool bits function better and safer when used at
the recommended speeds.
• Do not reach into rotating equipment.
• Do not reach into the rotating head stock to remove chips, to make
adjustments, or to check the surface nish.
• Handle chips with care. Chips have very sharp edges and are hot. Do not try
to pull chips apart with bare hands.
• Store tools properly. Disconnect tools from the power source, remove the tool
bits, and store in a safe place.
7
Model 301.5SP Tube Squaring Machine
92-1755 Rev. 200324
3. GENERAL DESCRIPTION
The 301.5SP (Short Perch) Tube Squaring Tool is designed specically to
prepare tubes for autogenous welding.
The 301.5SP will face .125” (3.2mm) to 1.500” (38.1mm) outside diameter tubing
with a wall thickness up to .125” (3.2mm). The 301.5SP uses a tool-less OD
saddle clamping system for holding and rounding the tube.
The 301.5SP accepts its torque through the saddle clamping system.
The Standard saddle clamping system requires a straight length of tube .60”
(15.2mm) long.
The Short Perch saddle clamping system requires a straight length of tube .19”
(4.8mm) long.
Speed is controlled by a variable speed electric motor. Feed is cam actuated with
an auto retract. The feed handle is at a right angle to the cutter head.
DESIGNATIONS FOR THE MODEL 301.5SP
Model No. P/N Description
301.5SP-E120 01-2223 120VAC Electric Motor (Metabo)
301.5SP-E220 01-2224 220VAC Electric Motor (Metabo)
301.5SP-B 01-2221 Electric Motor, Battery Powered,
18V (120V Charger)
301.5SP-B 01-2222 Electric Motor, Battery Powered,
18V (220V Charger)
301.5SP-E100 01-2398 Electric Motor (Makita),
100V (Japan only))
8
TRI TOOL INC.
92-1755 Rev. 200324
4. SPECIFICATIONS
MODEL 301.5SP with Motor
POWER REQUIREMENTS
Model 301.5SP 120 120 VAC +/- 10%, 50 - 60 Hz
Model 301.5SP 220 220 VAC +/- 10%, 50 - 60 Hz
WEIGHTS
Base Machine 5.1 lbs. (2.3 Kg)
Cordless Metabo Motor 4.2 lbs. (1.9 Kg)
Corded Metabo Motor 6.4 lbs. (2.9 Kg)
6.9in
175mm
6.3in
160mm
10.4in
263mm
Saddle
Feed Handle
.20" (5.0mm)
Travel
16.4in
416mm
15.7in
398mm
Cutter Head
Chip Guard
Toolless
Saddle Change
Figure: 1. Envelope Drawing Corded Motor (120V, 220V)
Indice
Altri manuali TRI tool Utensili elettrici
