Trinity Trailer Eagle Bridge 2014 Manuale utente

Jun 2014 Rev

Thank You for Purchasing an Eagle Bridge™ Trailer

The purpose of this manual is to address:

•Safety

•Warranty Information

•Service and Maintenance

•General Care and Use

•Conveyor Operating Instructions

•Rear Door Operating Instructions

•General Support Information

Please refer to the Table of Contents to locate the needed information. If you have questions about

the trailer which are not covered in this manual, please call us at (208) 336-3666 or toll free at

(800) 235-6577. Our hours of operation are Monday through Friday, 8:00 a.m. to 5:00 p.m., MST.

This manual is written to cover many versions of Eagle Bridge™ trailers. Because of this, some

sections are not applicable to your trailer. Thoroughly review the manual and any attached

supplements to determine what is applicable to your trailer.

Two print copies along with two CD’s are supplied with each trailer upon delivery; one copy with

the paperwork and the second in the registration box located on the front fender of the trailer,

shown in the figure below. This manual is considered a permanent part of the trailer and should

remain with the trailer if ownership is transferred in any way. To replace a missing or destroyed

manual, call 800-235-6577 or download at www.trinitytrailer.com\downloads.

Registration Box Location

Notice: Contents of this manual are subject to change without notice!

Registration Box

Jun 2014 Rev

TABLE OF CONTENTS

TABLE OF CONTENTS II, III, IV

LIMITATION OF WARRANTIES V

IMPORTANT SAFETY INFORMATION VI

WARNING SYMBOLS USED IN THIS MANUAL 1

SAFETY LABELS 1

INSPECTION, SERVICE AND MAINTENANCE 2

DAILY INSPECTION 2

PREVENTATIVE MAINTENANCE SCHEDULE 2

After the first 50 to 100 miles 2

After the first 1,000 miles 2

After the first 50 hours of operation 2

Every 100 hours of operation 3

Every 250 hours of operation 3

Every 5,000 miles or once a month (whichever comes first) 3

Every 15,000 miles or three months 3

Once a year 4

HONDA 20HP GASOLINE ENGINE MAINTENANCE SCHEDULE 4

FIFTH WHEEL AREA INSPECTION 5

ADJUSTING AND LUBRICATING THE CONVEYOR SYSTEM 6

Conveyor Chain Adjustment 6

Adjusting the Chain 7

Removing Chain Links 7

Welding Chain Pins 7

Conveyor Chain Lubrication 9

Bearings and Sprockets 10

Planetary Gearbox 10

Changing Planetary Oil 11

LUBRICATION OF THE DOOR(S) 12

CARE OF THE PLASTIC LINER 12

High Molecular Weight (HMW) and Ultra-High Molecular Weight (UHMW) Liner12

COATING CARE AND CORROSION PREVENTION 13

STAINLESS STEEL BODIES 13

CLEANING THE INTERIOR14

SPRING SUSPENSION INSPECTION AND MAINTENANCE 15

Spring Suspension Inspection 15

Axle Clamps and Springs 16

Radius Rods 17

Rocker Bushings 17

Hangers 18

Spring Suspension Alignment 18

AIR-RIDE SUSPENSION INSPECTION AND MAINTENANCE 20

Air-Ride Suspension Inspection (Hendrickson HT Series, INTRAAX®,

Composilite™ and Ingersoll ISS Series) 20

Hendrickson Suspension Torque Requirements 21

Jun 2014 Rev

Composilite™ Torque Requirements 22

ISS Series Torque Requirements 23

Air-Ride Suspension Alignment 24

Quick-Align Connection 24

Composilite™ Alignment 27

ISS Series Alignment 27

ISS Series SSA Alignment 29

HUB AND WHEEL INSTALLATION AND MAINTENANCE 32

Pilot Mount Wheels 32

Recommended Procedure for Replacing Studs 34

HYDRAULIC SYSTEM SERVICING 34

Tractor Hydraulic System Requirements 34

Pressure Filters 34

Hydraulic Cylinder Maintenance 35

Hydraulic Lines and Fittings 36

Hydraulic Fluid Recommendations 36

Hydraulic Valve Maintenance 36

GASOLINE ENGINE SERVICING 37

ANTI-LOCK BRAKE SYSTEM (ABS) 38

Ignition Power Activation 40

REAR IMPACT GUARD 40

OPERATING INSTRUCTIONS 41

COUPLING THE TRAILER 41

A NOTE ON AIR PRESSURE 43

LOADING THE TRAILER 43

ELECTRONIC SCALES 45

LIFT AXLE CONTROLS 45

Equalizing Lift Controls 45

AKAD2010 Lift Control 46

LSAS (Load Sensing Axle System) Lift Control 46

RA016SRA-32L Suspension Control 47

Regulating Lift Controls 50

HAC-USO/LSO Lift Control 50

AKAD2011 Lift Control 51

TIRE INFLATION SYSTEMS 52

TIREMAAX® PRO 52

DRIVE AND HYDRAULIC SYSTEMS 53

Supplying Power to the Electric Motor 53

OPERATING THE REAR DOOR(S) AND UNLOADING SYSTEM 54

Door and Conveyor System Component Identification 55

Lower Door Identification 55

Lower Door Component Identification 56

Upper Door Identification 56

Upper Door Component Identification 58

Unload Drive System Identification 61

Door and Conveyor Control Identification 62

GENERAL DOOR SAFETY 64

III

Jun 2014 Rev

GENERAL CONVEYOR SAFETY 65

UNLOAD OPERATING PROCEDURES 66

Electric Motor-Driven Hydraulic System Operation 66

Gas Engine-Driven Hydraulic System Operation 66

Tractor-Driven PTO Hydraulic System Operation 67

Tractor-Driven PTO Wireless Remote Control Hydraulic System Operation 67

Combination Tractor-Driven PTO Hydraulic System and Gas Engine-Driven

and/or Electric Motor-Driven Hydraulic System Using Electric Motor-Driven

or Gas Engine-Driven Hydraulic System Operation 68

Combination Tractor-Driven PTO Hydraulic System and Gas Engine-Driven

and/or Electric Motor-Driven Hydraulic System Using Tractor-Driven PTO

Hydraulic System Operation 68

DOOR PROCEDURES 69

Lower Door Procedures 69

Manual Flip-Up Door 69

Hydraulic Operated Lower Door (Flip-Up or Slider) 70

Upper Door Procedures 72

Fold-Down Spud Door 72

Full-Swing Door 73

Top-Hinged Door 73

Fold-Down Extension (Sideboard) Door 77

OPERATING THE PNEUMATICALLY-ACTUATED FRONT WET SEAL 78

USING THE REMOVABLE TAIL FINS 79

TARP SYSTEMS 80

LADDER, WALKWAY AND CATWALK SAFETY 83

LADDER USE PROCEDURE 86

TRAILER MODIFICATIONS 88

REPORTING SAFETY DEFECTS 89

Jun 2014 Rev

LIMITATION OF WARRANTIES

Goods manufactured by Trinity Trailer Manufacturing, Incorporated (“Trinity Trailer”) are warranted to

be free from defects in workmanship or material under normal use and service for a period of One (1)

year to THE ORIGINAL OWNER or any remaining time on the warranty period for SUBSEQUENT

OWNERS.

This warranty is applicable if the owner has, as a minimum:

Properly maintained the trailer

Not overloaded the trailer (i.e. Exceeded the GVWR* or the GAWR*)

Not transported corrosive cargo

Adequately restrained the load

Loaded the trailer properly

The warranty period begins on the date the vehicle is delivered and ends at the expiration of the coverage

period.

THERE ARE NO WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, OR OTHER WARRANTIES, EXPRESSED OR IMPLIED, UNLESS

OTHERWISE EXPRESSLY SPECIFIED HEREIN.

Trinity Trailer’s sole obligation under this warranty is to repair or exchange, at its option, any such

goods manufactured which are found by Trinity Trailer to be defective in workmanship or materials.

Trinity Trailer reserves the right to require any products to be returned for inspection at the buyer’s

expense to our facility in Boise, Idaho. The foregoing shall be the sole and exclusive remedy for any

such defects, whether in contract, tort, warranty or otherwise.

In no event shall Trinity Trailer be liable for indirect, special, incidental or consequential damage in

connection with or arising out of the sale of goods or furnishing services.

The warranty herein does not apply to and Trinity Trailer makes no warranties, expressed or implied

with respect to:

Items manufactured by other parties

Items that have been modified by other parties

Goods which wear out and have to be replaced during the warranty period. These goods include

but are not limited to: tires, plastic liner, chains, flaps, tarp, light bulbs, electrical or hydraulic

receptacles, paint, brakes, linings, drums and return springs, equalizer, torque rod, camshaft

bushings, camshafts, slack adjusters, brake cylinder diaphragms, springs, slider pads, wheel

bearings, oil and oil seals, door seals, rim clamps and studs, gaskets and sealers, etc.

*GVWR (Gross Vehicle Weight Rating)-The structural capability of the trailer when supported by the kingpin and axles

with the load uniformly distributed throughout the cargo space.

*GAWR (Gross Axle Weight Rating)-The structural capability of the lowest rated member of the running gear components-

suspension and spring system, hub, wheels and drums, rims, bearings, brakes, axles or tires.

Jun 2014 Rev

IMPORTANT SAFETY INFORMATION

Before attempting to operate, load, unload or do anything with or to the trailer, YOU MUST

READ THIS MANUAL and become completely familiar with all of its operating instructions

and safety precautions.

To avoid serious injury or death, ALWAYS FOLLOW THESE PRECAUTIONS:

1. Do not allow unqualified, untrained or careless personnel to operate the trailer. Do not use

the trailer for a purpose for which it was not intended.

2. Each person at the user’s facility who may be involved with installing, operating, servicing,

inspecting, maintaining or repairing the trailer must read the complete operating

instructions and carefully study and understand the safety instructions. All actual and

potential operators should confirm their having done so in writing.

3. The trailer must be serviced and maintained only by authorized and properly trained

personnel. Such personnel must have undergone training by a factory-trained

representative concerning the proper and safe operation of the trailer. Only the

manufacturer or factory-trained technicians should carry out more than minor repairs.

4. Do not allow anyone who is not physically fit or mentally alert near the trailer or its

operating area. Be constantly alert to possible hazards on or around the trailer.

5. Keep a safe distance at all times from any moving parts, including the conveyor.

6. When unloading the trailer:

a. Long hair must be protected by headgear.

b. Do not wear loose apparel such as ties, scarves, etc.

c. Remove all wristwatches and jewelry.

d. Wear only approved industrial grade eye protection or a face guard to protect against flying

debris.

7. Do not allow tools or other loose objects to be placed on top of or around the trailer.

8. At the very first sign of any problem and before attempting any troubleshooting or

maintenance, the conveyor must be stopped.

9. Safety features must not be removed, dismantled, altered, put out of operation or relocated.

All guards and safety devices are to be re-fitted and in place after changeovers, servicing or

making repairs and before the trailer is used. All safety devices must be checked at regular

intervals for correct operation.

10. Do not remove safety signs or warning decals from the trailer. Product safety signs should

be periodically inspected and cleaned as necessary. Product safety signs should be

replaced when they are no longer legible at a normal viewing distance. Replacements are

available from Trinity Trailer Mfg., Inc.

11. Follow all workplace safety and accident prevention regulations applicable to the operation

of the trailer. Comply with local, state and/or federal environmental regulations, including

those governing airborne dust particles.

12. Designate a person to be responsible at any given time for installation, commissioning,

operating and repair of the trailer so the responsibility for safety will not be lost.

13. The trailer has been designed and built with original Trinity Trailer Mfg., Inc. parts only.

Only original Trinity Trailer Mfg., Inc. parts must be used for maintenance or repair. Use

of other parts will void your warranty.

14. Do not perform modifications to or reconstruction of the trailer without first getting written

approval from Trinity Trailer Mfg. Inc.

15. The cleanliness and tidiness of the trailer and its surrounding area must be ensured through

appropriate instructions, routine inspections and cleaning.

Jun 2014 Rev

WARNING SYMBOLS USED IN THIS MANUAL

Eagle Bridge™ trailers have inherent hazards associated with their use. We have made

efforts to minimize these risks through the use of engineering controls. There are certain

risks, however, which cannot be completely eliminated if the design is to remain

functional.

The following symbols and classifications of hazards are used in this manual and on the

safety labels on the trailer.

This is a safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

!WARNING

!CAUTION

CAUTION

SAFETY LABELS

Your trailer had numerous safety labels affixed to it when it was built; they are shown

throughout this manual. It is important that these labels remain visible and legible throughout

the life of the trailer. To help ensure they are visible, the trailer should be cleaned regularly with

water and a mild detergent. Over time the condition and/or color of the labels may deteriorate

due to use of the trailer and the environment in which it is used. If the labels should become

illegible or lose their color, it is the owner’s responsibility to replace them. Contact our customer

service department at (800) 235-6577 to order replacements.

This indicates a potentially hazardous situation which,

if not avoided, could result in death or serious injury.

This indicates a potentially hazardous situation which,

if not avoided, could result in minor or moderate

injury.

A caution statement used without the safety alert symbol

indicates a potentially hazardous situation which, if not

avoided, may result in property damage.

Jun 2014 Rev

INSPECTION, SERVICE AND MAINTENANCE

It is important that your Eagle Bridge™ trailer be inspected and serviced on a regular

basis to keep it in a safe and functional condition. Regular maintenance will also save

you money in costly repairs over time.

DAILY INSPECTION

A daily inspection of the following items should be performed before using the trailer:

•Bin and Support

Members

•Belt Return Slides

•Bolts and Fasteners

•Brake Adjustment

•Brake Pad Thickness

•Brake System

•Conveyor System

•Coupler Plate

•Fasteners

•Framework

•Hub Oil Level

•Hydraulic System

•Kingpin

•Ladders

•Lights and Wiring

•Mud Flaps

•Plastic Liner

•Pneumatic System

•Suspension System

•Tarp Hardware

•Tarps

•Tires

•Wheels

•Wheel Seals

PREVENTATIVE MAINTENANCE SCHEDULE

We recommend that you follow the general preventative maintenance schedule below.

The intervals given are for nominal operating conditions; service more frequently if the

trailer is used in an overly humid or dusty condition.

AFTER THE FIRST 50 TO 100 MILES

•Check torque of cap nuts or flange nuts on each wheel

AFTER THE FIRST 1,000 MILES

•Check torque of suspension hardware

•Check alignment of suspension

AFTER THE FIRST 50 HOURS OF OPERATION

•Replace the hydraulic oil and filter

•Replace the oil in the planetary gearbox

Jun 2014 Rev

EVERY 100 HOURS OF OPERATION

•Clean the spark arrester on the gasoline engine (if applicable)

EVERY 250 HOURS OF OPERATION

•Replace the hydraulic oil filter

EVERY 5,000 MILES OR ONCE A MONTH (WHICHEVER COMES FIRST)

•Wash trailer thoroughly with a mild detergent and water

•Check general structural condition for corrosion or cracks

•Inspect kingpin area

•Check clearances and torque of air-ride suspension system (if applicable)

•Visually check alignment of suspension

•Check condition of lights

•Check security of registration box and required paperwork

•Check wiring harness for cracking or chafing

•Check hydraulic and pneumatic lines for signs of leakage or wear

•Drain moisture from air reservoirs

•Check hinges on rear door(s) for signs of damage

•Lubricate hinges, latches and bearings (if applicable) on rear door(s)

•Inspect brake components for proper adjustment and for any sign of damage

•Check tires for excessive wear and proper inflation

•Check wheel nuts for proper torque

•Check wheel seals for leaks

•Check level of oil in axles

•Check conveyor system for excessive wear or damage

•Check condition of tarp system, if installed

•Check condition and security of mud flaps

•Check oil level in planetary gear on conveyor hydraulic and add if necessary

EVERY 15,000 MILES OR THREE MONTHS

All items listed above plus:

•Check all hardware; replace any which are damaged or missing; tighten any loose

bolts or nuts

•Clean grease off kingpin plate and inspect for excessive wear or cracks

•Measure alignment of suspension; adjust if out of allowable tolerance

•Inspect all welded connections and joints on suspensions

•Check for proper torque of all bolts and nuts on the suspension system

•Replace hub bearing lubricant

•Lubricate automatic slack adjusters

•Inspect brake drums, lining and shoes

Jun 2014 Rev

•Test operation of brakes

•Inspect brake lines for wear or chafing

•Lubricate conveyor chains and front shaft bearings

•Check condition of front and rear chain sprockets and bearings for wear or damage

•Check lining of the trailer for cracks or damage; check floor lining for excessive wear

•Check condition of gladhand seals

•Lubricate the door seals

•Service gasoline engine in accordance with the manufacturer’s recommended

procedures (if applicable)

•Check aluminum sidewall extensions for damage or cracking (if applicable)

ONCE A YEAR

All items listed above plus:

•Drain and replace hydraulic fluid from reservoir

•Replace hydraulic oil and filter (or every 1,000 hours, whichever is first)

•Replace oil in the planetary gearbox (or every 1,000 hours, whichever is first)

•Lubricate landing legs

HONDA 20HP GASOLINE ENGINE MAINTENANCE SCHEDULE

Figure 1-Honda 20HP Gasoline Engine Maintenance Schedule

REGULAR SERVICE PERIOD (3)

Perform at every indicated month or

operating hour interval, whichever

comes first.

ITEM

Each

Use

First

Month or

20 Hrs

Every 6

Months

100 Hrs

Every

Year

300 Hrs

Every 2

Years or

500 Hrs

Engine Oil

Check Level

Change

Engine Oil Filter

Replace

Every 200 Hrs

Air Cleaner

Check

Clean

ο (1)

Replace

ο *

Spark Plug

Check/Adjust

Replace

Spark Arrester

(Applicable Types)

Clean

Idle Speed

Check/Adjust

ο (2)

Valve Clearance

Check/Adjust

ο (2)

Combustion

Chamber

Clean

After Every 1000 Hrs (2)

Fuel Filter

Replace

ο (2)

Fuel Tube

Check

Every 2 Years (Replace if necessary) (2)

*Replace the paper filter element only.

(1) Service more frequently when used in dusty areas.

(2) These items should be serviced by your Honda servicing dealer, unless you have the proper tools and are mechanically

proficient. Refer to the Honda shop manual for service procedures.

(3) For commercial use, log hours of operation to determine proper maintenance intervals.

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