Tronair 02-7813C0100 Istruzioni per l'installazione e il funzionamento

OPERATION & SERVICE MANUAL

Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301

1 Air Cargo Pkwy East Web: www.tronair.com

Swanton, OH 43558 Email: [email protected]

Model: 02-7813C0100

12 Ton (10.8 Metric Ton) Two Stage

Hydraulic Axle Jack

01/2017 Rev. 04

REVISION DATE TEXT AFFECTED

OR 06/2006 Original Release

01 05/2011 Modified Parts Lists and Illustrations

03 07/2016 Major revision

04 01/17 Modified Parts List

Model: 02-7813C0100

12 Ton Two Stage Hydraulic Axle Jack

01/2017 | Rev. 04

TABLE OF CONTENTS PAGE

1.0 PRODUCT INFORMATION ..............................................................................................................................................1

1.1 DESCRIPTION....................................................................................................................................................1

1.2 MODEL & SERIAL NUMBER..............................................................................................................................1

1.3 MANUFACTURER..............................................................................................................................................1

1.4 USAGE ...............................................................................................................................................................1

1.5 SPECIFICATIONS..............................................................................................................................................1

2.0 SAFETY INFORMATION..................................................................................................................................................1

2.1 USAGE AND SAFETY INFORMATION..............................................................................................................1

3.0 ASSEMBLY INSTRUCTIONS...........................................................................................................................................1

3.1 GENERAL INFORMATION.................................................................................................................................1

3.2 PRE-USE CHECKS............................................................................................................................................1

4.0 TRAINING.........................................................................................................................................................................2

4.1 TRAINING REQUIREMENTS.............................................................................................................................2

4.2 TRAINING PROGRAM .......................................................................................................................................2

4.3 OPERATOR TRAINING......................................................................................................................................2

5.0 OPERATING INSTRUCTIONS .........................................................................................................................................2

5.1 JACK INSTRUCTIONS.......................................................................................................................................2

6.0 TROUBLE SHOOTING.....................................................................................................................................................2

7.0 MAINTENANCE................................................................................................................................................................3

7.1 GENERAL...........................................................................................................................................................3

7.2 SERVICING JACK..............................................................................................................................................3

7.3 REMOVING AND SERVICING PUMP................................................................................................................3

7.4 JACK FUNCTION LOAD TEST...........................................................................................................................3

8.0 PROVISION OF SPARES.................................................................................................................................................3

8.1 SOURCE OF SPARE PARTS.............................................................................................................................3

8.2 RECOMMENDED SPARE PARTS LISTS ..........................................................................................................3

9.0 GUARANTEES/LIMITATION OF LIABILITY....................................................................................................................4

10.0 APPENDICES...................................................................................................................................................................4

Model: 02-7813C0100

12 Ton Two Stage Hydraulic Axle Jack

01/2017 | Rev. 04 Page | 1

This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval

voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability

from consequences that may occur. Only Tronair OEM replacement parts shall be used.

1.0 PRODUCT INFORMATION

1.1 DESCRIPTION

The Tronair Model 02-7813C0100 Hydraulic Axle Jack incorporates the following quality features:

Steel construction

Two-stage hydraulic extension

Two stage mechanical extension

Single speed, manually operated pump

Uses standard MIL-PRF-5606 hydraulic fluid

Preset relief/release valve

Two sizes of base spacer blocks

1.2 MODEL & SERIAL NUMBER

Reference nameplate on unit

1.3 MANUFACTURER

TRONAIR, Inc. Telephone: (419) 866-6301 or 800-426-6301

1 Air Cargo Pkwy East Fax: (419) 867-0634

Swanton, Ohio 43558 USA E-mail: [email protected]

Website: www.tronair.com

1.4 USAGE

The purpose of this jack is to lift aircraft for maintenance. It has a maximum capacity of 12 tons (106.75 kN).

Optional Kit K-1945 is offered which includes one each of the two different base spacer blocks. These may be required on

some aircraft in order to raise the jack closer to the jack pad.

1.5 SPECIFICATIONS

Vertical capacity 24,000 lbs (106.75 kN)

Minimum closed height 4.63 in (11.76 cm)

Mechanical extension 4.50 in (11.43 cm)

Hydraulic extension 6.00 in (15.24 cm)

Maximum height obtainable 15.13 in (38.43 cm)

Weight 40 lbs (177.93 N)

BUNA 'N' Seals

NOTE: These numbers increase accordingly when base spacer blocks are used.

2.0 SAFETY INFORMATION

2.1 USAGE AND SAFETY INFORMATION

To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment

manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained

below. Please read carefully.

WARNING! —Warning is used to indicate the presence of a hazard that can cause severe personal injury,

death, or substantial property damage if the warning notice is ignored.

CAUTION! —Caution is used to indicate the presence of a hazard that will or can cause minor personal injury

or property damage if the caution notice is ignored.

3.0 ASSEMBLY INSTRUCTIONS

3.1 GENERAL INFORMATION

This product should be assembled and/or repaired using good workmanship practices and proper tools.

All replacement parts must be the same as or equal to the original parts supplied.

3.2 PRE-USE CHECKS

Refer to the Illustrated Parts List to identify and ensure that all parts are present.

Generally check over unit to assure the tightness of all nuts, bolts and screws.

With rams completely collapsed, check hydraulic fluid level is between one- half (1/2) and three-quarter (3/4) inches from

top of reservoir fitting. Replenish with MIL-PRF-5606 fluid as required.

Model: 02-7813C0100

12 Ton Two Stage Hydraulic Axle Jack

01/2017 | Rev. 04 Page | 2

4.0 TRAINING

4.1 TRAINING REQUIREMENTS

The employer of the operator is responsible for providing a training program sufficient for the safe operation of the unit.

4.2 TRAINING PROGRAM

The employer provided operator training program should cover safety procedures concerning use of the unit in and around the

intended aircraft at the intended aircraft servicing location.

4.3 OPERATOR TRAINING

The operator training should provide the required training for safe operation of the unit.

NOTE: Maintenance and Trouble Shooting are to be performed by a skilled and trained technician.

5.0 OPERATING INSTRUCTIONS

The user should be familiar with the following statements prior to using the jack(s).

CAUTION!

Never put hands between aircraft and jack pad.

Always open reservoir vent screw before operating.

5.1 JACK INSTRUCTIONS

To Raise Aircraft:

1. Place jack on a hard level surface.

2. Raise jack as close to aircraft jack pad as possible, with appropriate base spacer blocks. Screw out the center mechanical

extension for final adjustment.

3. Open reservoir vent screw.

4. Close pump release valve and operate pump.

To Lower Aircraft:

1. Loosen pump release valve slightly to slowly lower aircraft.

6.0 TROUBLE SHOOTING

TROUBLE

PROBABLE CAUSE

ACTION

Fluid leakage at pump

piston or pump body

Damaged backup ring, o-ring, piston or

pump body

Remove piston and pump body. Inspect for

damage. Replace defective part(s). Replace

removed o-ring and backup ring

External fluid leakage at

ram(s)

Damaged o-ring, backup ring or inner

cylinder wall

Remove ram(s) as a unit from cylinder. Inspect

parts. Replace o-ring and defective part(s)

Jack fails to lift rated load

Release valve not closed properly

Fully tighten release valve

Low fluid level

Fill to correct fluid level

Pressure relief valve improperly adjusted

Adjust or replace release valve

Leakage at inlet or outlet check ball

Inspect valve body for wear or replace valve

body and check balls

Vent screw closed

Open vent screw

Ram(s) will not support load

after manual or pneumatic

pump up

Leaking ram o-ring seals

Check for external leakage, if present replace

defective seal and back up ring

Leaking pressure check valve

Inspect valve body for wear or replace valve

body and check balls

Leaking pressure relief valve

Remove release valve, inspect ball and ball

seat in pump block. Replace effective part(s)

Ram(s) raise and fall with

each manual pump stroke

Release valve open

Fully tighten release valve

Inlet check valve not seated or sticking

Pump rapidly to dislodge or replace valve body

Pressure check valve not seated or sticking

Pump rapidly to dislodge or replace valve body

Jack fails to lower

Ram locknut not loosened

Raise jack ¼ inch and release locknut

Vent screw closed

Open vent screw

O-Ring (pinched or rolled)

Replace o-ring and back-up ring, clean up

cylinder wall of debris

Model: 02-7813C0100

12 Ton Two Stage Hydraulic Axle Jack

01/2017 | Rev. 04 Page | 3

7.0 MAINTENANCE

7.1 GENERAL

All maintenance and/or repair work should be done using good workmanship practices and proper tools.

The work area should be clean and free of dirt.

When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical

surfaces of parts. Surface deformities could cause degradation of seals and failure.

It is good practice to replace all O-rings and backup rings once removed. Cut and damaged rings normally result in fluid

leakage.

At this time flush old hydraulic fluid and dirt from overall system and replenish with new, clean hydraulic fluid.

No modifications shall be carried out which adversely affect the compliance of the jack with draft standard 2006/42/EC.

Capacity test (110% of jack’s rated capacity) annually

7.2 SERVICING JACK

To Disassemble Jack

2. Collapse jack rams.

3. Remove vent screw and drain all fluid from reservoir.

4. Remove cap screws (Item 25) surrounding jack cylinder, then remove flange, (Item 23).

5. Lift cylinder from jack base (Item 16). Operate jack hand pump to help remove cylinder.

6. Remove retaining ring (Item 12) and unscrew retaining plug, (Item 15).

7. Separate rams and replace all seals including retaining ring.

To Reassemble Jack

1. Reassemble in reverse order of above.

2. Torque each cap screw (Item 25) to 50-55 ft-lbs.

7.3 REMOVING AND SERVICING PUMP

NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows:

Review Appendix I - HC-2332-01 Hand Pump Parts List during the following procedure:

1. Drain all fluid from reservoir.

2. Remove pump from jack.

3. Remove cotter pin (Item 16) from clevis pin.

4. Remove four (4) socket head cap screws.

5. Remove flanges.

6. Remove tube assembly (Item 14).

7. Replace O-rings and backup ring. See Pump Parts List for kits available.

8. Re-assemble in reverse order.

9. Torque each 3/8socket head cap screw to 20-25 ft-lbs. Torque each ¼ socket head cap screw 10 to 12 ft-lbs.

7.4 JACK FUNCTION LOAD TEST

1. Take all necessary precautions to prevent injury.

2. Always jack against a load and never against the jack itself.

3. Do not exceed a test load equal to the jack rated capacity plus 10%.

4. Test annually.

8.0 PROVISION OF SPARES

8.1 SOURCE OF SPARE PARTS

Spare parts may be obtained from the manufacturer:

TRONAIR, Inc. Telephone: (419) 866-6301 or 800-426-6301

1 Air Cargo Pkwy East Fax: (419) 867-0634

Swanton, Ohio 43558 USA E-mail: [email protected]

Website: www.tronair.com

8.2 RECOMMENDED SPARE PARTS LISTS

Reference the following page(s) for Replacement Parts and Kits available.

When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.

Model: 02-7813C0100

12 Ton Two Stage Hydraulic Axle Jack

01/2017 | Rev. 04 Page | 4

9.0 GUARANTEES/LIMITATION OF LIABILITY

Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the

original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the

following items:

a) Parts required for normal maintenance

b) Parts covered by a component manufacturers warranty

c) Replacement parts have a 90-day warranty from date of shipment

If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or disassemble a product

without first contacting Tronair, any action may affect warranty coverage. When you contact Tronair be prepared to provide the

following information:

a) Product Model Number

b) Product Serial Number

c) Description of the problem

If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for

repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes

on any shipping documents. Failure to obtain a RMA in advance of returning an item will result in a service fee. A decision on

the extent of warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to Tronair must

be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any warranty claims only. Any

unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any

manual (including updates) or safety bulletins published or delivered by Tronair will immediately void any warranty, express or

implied.

The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied. Any

unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and

warnings in any manual (including updates) or safety bulletins published or delivered by Tronair will immediately

void any warranty, express or implied and Tronair disclaims any and all liability for injury (WITHOUT LIMITATION and

including DEATH), loss or damage arising from or relating to such misuse.

10.0 APPENDICES

APPENDIX I Hydraulic Schematic

APPENDIX II HC-2332-01 Hand Pump (5,250 psi +300/-000) Parts List

APPENDIX III Safety Data Sheet –MIL-PRF-5606 Hydraulic Fluid

APPENDIX IV Declaration of Conformity

APPENDIX V Maintenance Schedule

Model: 02-7813C0100

12 Ton Two Stage Hydraulic Axle Jack

01/2017 | Rev. 04 Page | 5

Parts List

When ordering replacement parts/kits, please specify model, serial number and color of your unit.

This Axle Jack uses MIL-PRF-5606/MIL-PRF-83282 Fluid Only.

Item

Part Number

Description

Qty

H-1720

Screw, Vent

Z-9154-01

Assembly, Base Plate

N-2066-03-S-B

Plug, O-ring Hex #3

HC-2000-111

O-ring, Pump/Base

HC-2000-210

O-ring, Pump/Reservoir

K-4026

Kit, Pump Replacement; consists of:

HC-2332-01

Hydraulic Hand Pump (Assembled)

G-1151-105224

Socket Head Cap Screw, ¼-20 x 2 ½" long

G-1151-107210

Socket Head Cap Screw, 3/8-16 x 1" long

HC-2000-111

Pump/Base O-ring

HC-2000-210

Pump/Reservoir O-ring

K-1931

Kit, Reservoir Replacement; consists of:

H-1720

Vent Screw

HC-1536-01

Reservoir

G-1151-105224

Socket Head Cap Screw, ¼-20 x 2 ½" long

HC-2000-210

Pump/Reservoir O-ring

Model: 02-7813C0100

12 Ton Two Stage Hydraulic Axle Jack

01/2017 | Rev. 04 Page | 6

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Model: 02-7813C0100

12 Ton Two Stage Hydraulic Axle Jack

01/2017 | Rev. 04 Page | 7

Parts List

When ordering replacement parts/kits, please specify model, serial number and color of your unit.

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