Table of Contents
1. Safety Notes...........................................................................................................3
1.1 Safety Specification ........................................................................................................3
1.2 General Safety Notes......................................................................................................3
1.3 Notes after Operation Stops ..........................................................................................4
1.4 Notes on Handling Abnormal Status............................................................................4
1.5 Maintenance Safety Notes .............................................................................................4
1.5.1 Routine Maintenance.......................................................................................4
1.6 Noise ................................................................................................................................5
2. Machine Brief Introduction.................................................................................6
2.1 Mechanical Specification...............................................................................................6
Machinery Outline Scheme Diagram.............................................................................
2.3 Assembly Drawing & Machine list ...............................................................................8
2.4 Foundation Plan .............................................................................................................9
2.5 Mechanical Coordinate System ..................................................................................10
2.6 Jaw Chuck size .............................................................................................................10
2.7 Tool Holder Dimension Drawing ................................................................................11
3. Move, Store and Install the Machine................................................................ 11
3.1 Pre-installation Work
3.2 Unload and Moving the Machine ...............................................................................13
3.3 Installation & Levelling
3.3.1 Machine Installation and Leveling...................................................................
3.3.2 Install the Peripherals ...................................................................................16
3.4 Power Requirement .....................................................................................................17
3.5 Compressed Air Source ...............................................................................................18
3.6 Other Objects ...............................................................................................................18
4. Pre-boot Preparation Works .............................................................................19
4.1 Pre-boot Check .............................................................................................................19
4.2 Oil-feed and Oil Types .................................................................................................20
4.2.1 Machine’s Oil-feed Points .............................................................................20
4.2.2 Referenced Machine Oils ..............................................................................20
4.3 Chips Conveyor System...............................................................................................21
5. Machine Maintenance and Tuning ...................................................................22
5.1 Maintenance Period .....................................................................................................22
5.1.1 Maintenance Interpretation..........................................................................22
5.1.2 Machine Regular Maintenance Frequency List..........................................22
5.1.3 Maintenance Check Sheet .............................................................................24
5.2 Soft jaw chuck Mechanism..........................................................................................26
5.3 Forced Auto Lubricator...............................................................................................26
6. Troubleshooting ..................................................................................................29
6.1 Machine Troubleshooting ............................................................................................29
6.2 Quick-Wear Part List ..................................................................................................30
7. Machine Parts List .............................................................................................31
