Tryax TY30-VS Manuale utente
Tryax Limited Jubilee Trade Centre,Jubilee Road,Letchworth Garden City,Herts,SG6 1SP,UK
Phone +44(0) 1462-481295 Fax +44 (0) 1462-685275 www.tryax.com
TRYAX
Vertical Diamond Cut Alloy Wheel Lathe
Operation Manual USA
Model:
TY30-VS
Tryax Limited Jubilee Trade Centre,Jubilee Road,Letchworth Garden City,Herts,SG6 1SP,UK
Phone +44(0) 1462-481295 Fax +44 (0) 1462-685275 www.tryax.com
Table of Contents
1. Safety Notes...........................................................................................................3
1.1 Safety Specification ........................................................................................................3
1.2 General Safety Notes......................................................................................................3
1.3 Notes after Operation Stops ..........................................................................................4
1.4 Notes on Handling Abnormal Status............................................................................4
1.5 Maintenance Safety Notes .............................................................................................4
1.5.1 Routine Maintenance.......................................................................................4
1.6 Noise ................................................................................................................................5
2. Machine Brief Introduction.................................................................................6
2.1 Mechanical Specification...............................................................................................6
Machinery Outline Scheme Diagram.............................................................................
2.3 Assembly Drawing & Machine list ...............................................................................8
2.4 Foundation Plan .............................................................................................................9
2.5 Mechanical Coordinate System ..................................................................................10
2.6 Jaw Chuck size .............................................................................................................10
2.7 Tool Holder Dimension Drawing ................................................................................11
3. Move, Store and Install the Machine................................................................ 11
3.1 Pre-installation Work
3.2 Unload and Moving the Machine ...............................................................................13
3.3 Installation & Levelling
3.3.1 Machine Installation and Leveling...................................................................
3.3.2 Install the Peripherals ...................................................................................16
3.4 Power Requirement .....................................................................................................17
3.5 Compressed Air Source ...............................................................................................18
3.6 Other Objects ...............................................................................................................18
4. Pre-boot Preparation Works .............................................................................19
4.1 Pre-boot Check .............................................................................................................19
4.2 Oil-feed and Oil Types .................................................................................................20
4.2.1 Machine’s Oil-feed Points .............................................................................20
4.2.2 Referenced Machine Oils ..............................................................................20
4.3 Chips Conveyor System...............................................................................................21
5. Machine Maintenance and Tuning ...................................................................22
5.1 Maintenance Period .....................................................................................................22
5.1.1 Maintenance Interpretation..........................................................................22
5.1.2 Machine Regular Maintenance Frequency List..........................................22
5.1.3 Maintenance Check Sheet .............................................................................24
5.2 Soft jaw chuck Mechanism..........................................................................................26
5.3 Forced Auto Lubricator...............................................................................................26
6. Troubleshooting ..................................................................................................29
6.1 Machine Troubleshooting ............................................................................................29
6.2 Quick-Wear Part List ..................................................................................................30
7. Machine Parts List .............................................................................................31
3
1. Safety Notes
1.1 Safety Specification
This machine is equipped with safety devices designed to protect operators from being hurt
or the machine being damaged. Operators should thoroughly read this Manual as well as
undergo the compulsory training programme before operating this Machine.
Ensure there is sufficient space around the Machine to open the electrical-box door for
maintenance/repair and space to allow normal access to and from the machine. Assign
qualified electrical personnel to wire this Machine from the plant power supply.
Do not operate the machine if any safety devices have been damaged or removed.
.
1.2General Safety Notes
1. If you have any safety queries – do not operate the machine.
2. All maintenance and repairs must be undertaken by skilled and trained personnel..
3. Operator should wear appropriate clothing during operation. Do not wear loose fitting
clothing and remove or cover rings and watches.
4. Operators must use approved personal safety equipment.
5. Do not allow other personnel to stand around the machine while it is operating.
6. Ensure the work area around the machine is free from obstruction.
7. When cleaning the machine or removing machined parts do not climb into the
machine.
8. Keep the work area clean and dry.
9. Do not store or keep flammable or hazardous substances near the machine.
10. Do not try to modify this Machine or method of operation.
11. Keep the observation window clean.
12. This Machine is equipped with three-colour alarm light to indicate the alarm status
(red-danger (push the emergency-stop button), amber-warning (abnormal occurs), and
green-normal in operation).
13. Do not attempt to machine oversize work pieces.
14. Do not leave any article or tool within the work chamber.
4
1.3Notes after Machining Operation Stops
1. Before opening the Access Doors, be sure that the chuck has stopped turning.
2. After the dry-cutting process is complete and before removing the workpiece, be sure
to put on safety gloves (to avoid skin-burn).
1.4Notes on Handling Abnormal Status
1. Once an abnormal status occurs, press the emergency stop button immediately.
2. Before accessing Machine’s inner space, be sure that the main power supply is off and
the machine is stationary.
3. If in doubt, press the Emergency Stop Button and seek advice.
1.5Maintenance Safety Notes
1. Before performing maintenance works, shut down main power supply and lock off.
2. Do not leave the machine in an exposed condition and un- attended..
3. After work is completed, do not leave any tool or part in the Machine or on the
operation panel.
4. Clean up the chip tank regularly and wear the correct hand-protection to prevent
allergy or cuts.
5. Keep the observation window clean. If the transparency is blurred, replace it
immediately.
1.5.1 Routine Maintenance
(1) Keep the Machine bed clean.
(2) Tune the indicating gauges (pneumatic and lube oil) to correct positions.
(3) Ensure that lube oil reaches the guide-way.
5
1.6Noise
Per ISO/DIS 230-5 Standard, noise of Machine either at stationary or running status should
be lower than 80 dBA. If over this level, inform us immediately to correct the Machine. The
inspection positions are shown in the figure below.
Measurement standard: according to Machinery Directive 98/38/CE Annex I article 1.7.4(f)
specification.
Spindle speed: 80% of the maximum speed value.
Measuring distance: 1m from the machine housing.
Measurement height: 1.6m from the ground
6
2. Machine Brief Introduction
2.1 Mechanical Specification
Standard accessories：
1. Digitising Probe
2. Diamond Cutter
3. USB & Etherent Ports
4. Halogen Work Light
5. Auto Lube
6. Way Covers
7. Chip Tray
8. Tools & Tool Box
9. Four Way Tool Post
TY30-VS SPECIFICATION
Model
Unit
VTL30
Control
Control System
BECKHOFF
Travel
X-axis Travel
mm(inch)
508(20")
Z-axis Travel
mm(inch)
457(18")
Max.Turning Diameter
mm(inch)
762(30")
Table
Jaw Chuck(Manual)with Soft Jaw
inch
16" - 3
Distance
Distance from Spindle end to Table
mm(inch)
0-457(0~18")
Spindle Nose Taper / Tool
A2-6
Spindle
Spindle Speed
rpm
60~1000
Spindle Type
Belt Drive
Spindle Motor
KW(HP)
7.6(10HP)/4P
2 axes Servo Motors (X/Z)
KW
1.3
Feed
X-axis Rapid Traverse
M/min
10 / Direct
Drive
Z-axis Rapid Traverse
M/min
10 / Direct
Drive
Cutting Feedrate
M/min
10
Min. Input Unit
mm/min
0.001
Installation
Requirements
Weight (about)
t
2
7
2.2 Machinery Outline Scheme Diagram
8
2.3Assembly Drawing & Machine list
9
2.4Foundation Plan
10
2.5Mechanical Coordinate System
Axis-definitions are expressed in below:
X-axis: X-axis is the direction that tool post moves right/left; (+) for right movement and (-)
for left one.
Z-axis: Z-axis is the direction that tool post moves up/down; (+) for up movement and (-)
for down one. tool post
Indice
