Unitec Portal TI+ Manuale utente

Portal®TI+

InstallationManual

Unitec

443-561-1200 • www.StartwithUnitec.com

P O R T A L T I +

Portal Installation Manual

Document #: PTL1001

PORTAL®TI+ INSTALLATION MANUAL

Revision D

This manual provides comprehensive installation procedures for the Portal TI+. It includes

the process of site planning, site preparation, the mechanical installation of the Portal TI+ and

the electrical wiring of the unit.

If further assistance is needed, please contact the distributor from which the Portal TI+ was

purchased.

When calling for assistance, you must have the following information available:

Portal TI+ Serial Number:

Distributor Name:

Proprietary Information and Materials of Unitec Inc. Such proprietary information and

materials may not be disclosed to third parties without the prior written consent of Unitec

Inc.

D E C L A R A T I O N O F C O M P L I A N C E

This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the instruction manual, may cause

harmful interference to radio communications. Operation of this equipment in a residential

area is likely to cause harmful interference in which case the user will be required to correct

the interference at his own expense.

C O P Y R I G H T

examples, diagrams, or icons, may be reproduced or transmitted in any form, by any means

(electronic, photocopying, recording, or otherwise) without prior written permission of Unitec,

Incorporated.

T R A D E M A R K S

Portal TI+, Unitec, and the Unitec Logo are trademarks, service marks, or registered

trademarks of Unitec, Incorporated.

All other products, services, and company names are trademarks or registered trademarks of

their respective owners.

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Table of Contents

1Site Planning and Preparation ......................................................................................................1

1.1 General..................................................................................................................................1

1.2 Mounting Options...................................................................................................................1

1.3 Positioning the Portal.............................................................................................................1

1.3.1 In-Bay Applications ......................................................................................................................1

1.3.2 Express Wash Applications..........................................................................................................2

1.4 Electrical Preparation.............................................................................................................4

1.4.1 Conduit Installation.......................................................................................................................4

1.4.2 Power Requirements....................................................................................................................6

1.4.3 Site Wiring Requirements ............................................................................................................6

2Mechanical Installation ..................................................................................................................7

2.1 Hardware Required................................................................................................................7

2.2 Recommended Tools.............................................................................................................7

2.2.1 Mechanical Installation Tools.......................................................................................................7

2.3 Base Installation ....................................................................................................................8

2.4 Brick-In Installation ................................................................................................................9

2.4.1 Brick-in Mounting Options............................................................................................................9

2.4.2 Positioning the Portal.................................................................................................................10

2.4.3 Brick-in Guidelines.....................................................................................................................13

3Electrical Installation....................................................................................................................17

3.1 Hardware Required..............................................................................................................17

3.2 Recommended Tools...........................................................................................................17

3.3 General................................................................................................................................17

3.4 Connecting Power ...............................................................................................................18

3.5 Network Connection ............................................................................................................20

3.6 Telephone Cable .................................................................................................................21

3.7 Wash Control Wiring............................................................................................................22

3.7.1 Overview....................................................................................................................................22

3.7.2 Wiring the Wash Relay Interface................................................................................................23

3.7.3 Wiring the Wash-In-Use Interface..............................................................................................25

3.8 Intercom Systems................................................................................................................27

3.8.1 Overview....................................................................................................................................27

3.8.2 Intercom Connections................................................................................................................27

3.8.3 Intercom Adjustments ................................................................................................................27

3.8.4 Connection Overview.................................................................................................................28

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3.9 Camera Connection.............................................................................................................30

3.10 Gate Wiring.......................................................................................................................30

3.11 Connecting the Reach Free ID Option..............................................................................30

4System Test...................................................................................................................................31

Appendix A. Dimensional Schematic of the Portal TI+................................................................33

Appendix B. IPTran Installation......................................................................................................35

Appendix C. Portal Networking......................................................................................................38

Appendix D. Installing a Print Server ............................................................................................44

Appendix F. Installation of the External POS ..............................................................................46

Index of Figures

Figure 1. Portal Installation at the Wash Entrance................................................................2

Figure 2. Frame Location for Curb Mount.............................................................................2

Figure 3. Express Exterior Island.........................................................................................3

Figure 4. Conduit Runs........................................................................................................4

Figure 5. Portal Base Dimensions........................................................................................5

Figure 6. Base Installed in Concrete Pad.............................................................................8

Figure 7. Bricked-In Mounting Options...............................................................................10

Figure 8. Positioning the Adaptor Plate..............................................................................11

Figure 9. Door Positioning Options.....................................................................................12

Figure 10. Portal Mounting for Bricked-In Installation........................................................13

Figure 11. Portal Brick-In with Adaptor Plate.....................................................................14

Figure 12. Portal Brick-In with Adaptor Plate on Base Frame............................................15

Figure 13. Portal Interior ...................................................................................................18

Figure 14. Inside the AC Connector..................................................................................19

Figure 15. Line - Neutral - Ground Connections................................................................19

Figure 16. Network Port Location......................................................................................20

Figure 17. 2-Port Telephone Line Splitter..........................................................................21

Figure 18. Telephone Line Connection (for Data Modem)..................................................22

Figure 19. Wash I/O Board Connectors.............................................................................24

Figure 20. 10-Pin Phoenix Connector ...............................................................................24

Figure 21. 6-Pin Phoenix Connector .................................................................................26

Figure 22. Intercom Component Locations on the Display IO Board .................................28

Figure 23. Four-Wire Intercom Configuration ....................................................................29

Figure 24. Three-Wire Intercom Configuration ...................................................................29

Figure 25. Two-Wire Intercom Configuration......................................................................29

Figure 26. BNC Male Plug for Camera Connection............................................................30

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1Site Planning and Preparation

1.1 General

This chapter provides guidelines for planning the Portal installation and preparing the site.

Site preparation includes:

Determining how and where the Portal will be mounted

Installing conduit runs and required wiring



Note:

These instructions serveas general guidelines only. If your wash manufacturer’s

installation requirements differ from these guidelines, always meet the wash

manufacturer’s requirements first.

Requirements specified in local electrical and building codes must be followed and

shall take precedence over the guidelines provided within this document.

1.2 Mounting Options

Unitec offers a mounting base for the Portal and a “brick-in” kit. The base is available in (2)

heights, 35 in. for a standard (grade) mount and 29 in. for curb mounting. The base consists

of a tubular steel frame with a plastic cover. The frame is designed to be embedded in a

concrete pad and as such should be installed when concrete is poured at the site. In cases

where the concrete is already in place, it’s recommended that holes be drilled into the

concrete to secure the legs of the base frame. Refer to section 2.3 for base installation

instructions.

The brick-in option includes an adaptor plate that’s designed to provide the proper air

circulation required for the heat exchanger air intake and exhaust. The adaptor plate can be

attached directly to the brick structure or to the top of a curb height base frame. Refer to

section 2.4 for instructions on use of the brick-in adapter plate.

1.3 Positioning the Portal

1.3.1 In-Bay Applications

For in-bay automatics and other applications where the Portal is installed at the wash

entrance, it should be placed 10’-14’ from the wash to ensure the proper timing and flow of

customers. In applications where the Portal is installed adjacent to a conveyor, it should be

located 18“ from the centerline of the conveyor track. To achieve this dimension, the Portal

base frame should be located 26 in. from the conveyor centerline as shown in Figure 1.

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Figure 1. Portal Installation at the Wash Entrance

For curb mount applications, the front surface of the Portal should be even with the edge of

the curb. To achieve this dimension, the base frame should be installed so its leading edge is

8 in. from the edge of the curb as shown in Figure 2.

Figure 2. Frame Location for Curb Mount

1.3.2 Express Wash Applications

Express Exterior sites should be designed to provide 9 ft. wide traffic lanes at the Portals.The

traffic control (or barrier) gate should be located approximately 10 ft. from the center of the

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Portal and an underground vehicle detection loop is required under the gate arm. In some

cases, it may be desirable to install a 2nd loop between the gate and tunnel entrance (referred

to as the merge loop) to properly manage the vehicle queue.

If the Unitec ReachFree ID (RFID) option is included, the RF Antenna should be located

adjacent to the Portal. Figure 3 provides guidelines for the design of an Express lane with

the Portal, gate and RFID(antenna) option. Refer to the installation instructions provided with

the gate and RFIDoption for guidance in installing these devices.

Figure 3. Express Exterior Island

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1.4 Electrical Preparation

1.4.1 Conduit Installation

A typical installation will require 3 conduit runs for, power, data and wash control lines. DO

NOT run data wires in the AC Power or Wash Control conduits. Additional conduit runs may

be needed when a gate or the Portal RFID option are to be used. Conduit size should be at

least ¾ in, a larger conduit may be required depending on the quantity and gauge of wires to

be installed. Refer to local and national electrical codes to select the proper conduit type and

size. Figure 4 provides guidelines for conduit planning.

Figure 4. Conduit Runs

To ensure the conduit sections will be located within the Portal base and not interfere with the

base frame, they should be routed so the stubs can be contained within the 4 inch square

areas shown in the Figure 5.

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Figure 5. Portal Base Dimensions

The Portal base frame is a welded tubular structure that has the same plate on the top and

bottom. Its designed so that wires and/or conduit can be routed into the Portal through the

round conduit holes on the top. However, it will be far easier to bring the conduit stubs into

the frame through the large rectangular cut outs on the bottom plate. You can then attach

flex conduit between the stubs and conduit holes on the top panel or just run the wires from

the stubs up through these holes.

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1.4.2 Power Requirements

The Portal requires 120 VAC, 8 Amps service. In applications where barrier gates are to be

used, each gate requires 120 VAC, 5 Amps service. The Portal and Gate must be powered

from separate circuits.



Note:

Ensure the protective earth ground wires do not carry any motor return current. Only

the neutral wire should carry return current. Follow local electrical code when wiring

the Portal TI+.

1.4.3 Site Wiring Requirements

Wiring requirements will varyby site depending on the type of wash equipment andthe Portal

configuration. The following table shows site wiring, which may be needed. As wires are

pulled through conduit, ensure there is at least 6 ft. of wire extending from the end of the

conduit stub.

Circuit Description

Wire Qty

Wire Requirements

Portal Power (115-120 VAC, 8 Amps).

16 AWG minimum, black/white/green

Gate Power (115-120 VAC, 5 Amps).

16 AWG minimum, black/white/green

Network connection (to router)

Cat 5 communications cable, 295 ft max length

Wash Signaling (required if the Portal will be

connected to the wash controller)

Varies

Refer to wash equipment manufacturer’s

instructions

Phone Line

(required for dial-up credit option)

2 Pair / 4 Conductor Telephone Cable

Intercom

(Required to interface with site intercom)

22 AWG minimum

Camera

(Required for Portal camera option)

Type RG59/U coaxial cable

Gate Control –from gate controller to Portal

(Required if gate controller is used)

18 AWG minimum

Gate Control - from gate controller to gate

(Required if gate controller is used)

18 AWG minimum

Gate Control –from Portal to Gate

(Required if gate is used without gate controller)

18 AWG minimum

RFID Option

(from RFID Antenna to Portal)

Cable is supplied withRFID kit

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