US Water Systems Fusion Manuale utente

Fusion, Fusion Hybrid and Prelude Water Softener

Service Manual

IMPORTANT: Fill in Pertinent Information on Page 3 for Future Reference

IMPORTANT PLEASE READ:

The information, specifications and illustrations in this manual are based on the latest information available at the

time of printing. The manufacturer reserves the right to make changes at any time without notice.

This manual is intended as a guide for service of thevalve only. System installation requires information from a number of

suppliers not known at the time of manufacture. This product should be installed by a plumbing professional.

This unit is designedto be installed on potable watersystems only.

This product must be installed in compliance with all state and municipal plumbing and electrical codes. Permits may

be required at the time of installation.

If daytime operating pressure exceeds 80 psi, nighttime pressures may exceed pressure limits. A pressure reducing valve

must be installed.

Do not install the unit where temperatures may drop below 32°F(0°C) or above 125°F (52°C).

Do notplacethe unit in direct sunlight. Black units will absorb radiant heat increasing internal temperatures.

Do not strike the valve or any of the components.

Warranty of this product extends to manufacturing defects. Misapplication of this product may result in failure to

properly condition water, or damage to product.

A prefilter should beused on installations in which free solids are present.

In some applications localmunicipalities treat water with Chloramines. High Chloramine levelsmay damage valve components.

Correct and constant voltage must be supplied to the control valve to maintain proper function.

Job Specification Sheet

Job Number: ________________

Model Number: ______________

Water Test: _________________

Capacity Per Unit: ____________

Mineral Tank Size: _________ Diameter:___________Height:

Brine Tank Size & Salt Setting per Regeneration:_______

9000/9100/9500 Control Valve Specifications:

Type of Timer:

A. 82 minute available regeneration time, 1/15 RPM

B. 164 minute available regeneration time, 1/30 RPM

Type of Meter:

Mechanical Valves (Gallon Settings)

Meter Standard Range

Extended Range

3/4” 125 - 2,125

625 - 10,625

1” 310 - 5,270

1,150 - 26,350

1-1/2” 625 - 10,625

3,125 - 53,125

Timer Gallon Setting:

Gallons

Regeneration Program Setting:

A. Backwash:___________________ Minutes

B. Brine and Slow Rinse: _________ Minutes

C. Rapid Rinse: _________________ Minutes

D. Brine Tank Refill: ______________ Minutes

5. Drain Line Flow Control: __________ gpm

6. Brine Refill Rate:__________________ gpm

7. Injector Size:____________________

General and Commercial Installation Instructions

1. Placethe softener tank where you want to install the unit. NOTE: Be sure the tank is level and on afirm

base. The tank base (black plastic) is a floating base that can be adjusted to meetuneven floors. The

softener should be located close to the incoming water supply. Irrigation and outside water spigots should

beplumbed inprior to the softener. If this cannotbe doneit is recommendedthat the softenerbe in the

bypass position during irrigation or wateringfrom a spigot. Grass and other plants donot likesoft water

and damage to the lawn or landscaping can occur.

2. Check the distributor tube in each tank and make sure they are secured to the tank if the system is using

Vortech tanks. If the system is using standard tanks, the distributor will be loose in the tank with a lower

basket on the tube. For standard tanks make sure the distributor is centered in the tank. There is an

indentation that will center the distributor. The top of the distributor tube will be flush with the tank when it

is installed properly.

3. Now place a piece of duct tape over the distributor tube to prevent media from entering the tube during the

fill process.

4. Place the supplied funnel in the tank with the distributor tube in the middle. It is recommended that a helper

hold the funnel during the fill process. A face shield or eye protectionshould be used during the fill

procedure to preventaninjury.

5. If gravel was shipped with theunit(standard tank large units), pour the gravel in first. Pour the resin in the

tank next. The tank should be 60-80% full when the media is installed. Use all theresin that was shipped

with the unit.

6. During cold weather it is recommended that the installer warm the valve to room temperature

before operating.

7. Perform all plumbing according to local plumbing codes including the drain. —Use a 1/2” minimum

pipe/tube size for the drain. —Use a 3/4” drain line for backwash flow rates that exceed 7 gpm or length

that exceeds 20’ (6 m).

8. The distributor tube must be flush with the top of the tank. Cut if necessary. Remove the duct tape.

Lubricate the tube and nylon seal ring on the tank. Use only non-aerosol food grade silicone

lubricant.

9. Lubricate the distributor o-ring seal and tank o-ring seal on the control valve. Install the upper basket

by pushing in the slotted holes and turn it clockwise until it locks in place.

10.Place the control valve on the tank. Place the valve over the distributor tube through the bottom of

the upper basket. Slide the valve down and thread the valve on the tank by turning it clockwise.

Once the valve is hand tight turn it an additional ¼ turn to snug it to the tank.

11.Attach the plumbing according to local codes.

The inlet and outlet pipes will attach to the 1” female threads on bypass valve. The bypass

valve will be labeled with arrows. The inlet port will have an arrow pointing toward the unit

and the outlet will have an arrow pointing away from the unit. If soldering is necessary it is

recommended that solder joints closer than 6” to the unit be completed prior to screwing the

pipes into the bypass. Excessive heat close to the bypass valve can damage the unit.

12.Solder joints near the drain must be done before connecting the Drain Line Flow Control fitting

(DLFC). Leave at least 6” (152 mm) between the DLFC and solder joints when soldering pipes that

are connected on the DLFC. Failure to do this could cause interior damage to DLFC.

13.Use only Teflon tape on the drain fitting threads. Two wrenches or channel locks may be needed to tighten

the barbed fitting or hard plumbing fitting if tubing is not used. Be sure not to over tighten this fitting.

14. Once the fittings are installed and tight, push the 5/8” drain line on the barb and secure it using a hose

clamp. This tube should be attached to a sanitary drain. An air gap fitting should be installed on the drain

pipe where this tube will be connected (check local codes). If this is being conveyed to a floor drain, sink

or sump pump be sure to maintain a proper air gap. Typically a 1” air gap is sufficient.

15.Be sure the floor under the salt storage tank is clean and level. Any debris can cause a leak when the tank

is weighted down with salt and brine solution.

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