V-TEK TM-402 Manuale utente

TM-402 User’s Guide

User’s Guide # D292105F

V-TEK, Inc.

751 Summit Avenue

Mankato, MN 56001

(P) 507-387-2039

www.vtekusa.com

Vendor Provided Material

Significant portions of this documentation were provided by:

KEYENCE CORPORATION OF AMERICA

1100 North Arlington Heights Road, Suite210, Itasca, IL 60143

1-888-KEYENCE (1-888-539-3623)

www.keyence.com

751 Summit Avenue, Mankato, Minnesota 56001, USA

Telephone: (507) 387-2039 Fax No. (507) 387-2257

EC Declaration of Conformity

Manufacturers Name: V-TEK Incorporated.

Manufacturers’ Address: 751 Summit Avenue,

Mankato, Minnesota 56002, USA.

Declare that the machinery described below complies with applicable health and safety requirements of Part 1 of

Annex 1 of the Machinery Directive 2006/42/EC and EMC Directive 2004/108/EC. Confidential technical

documentation has been compiled in accordance with Part A of Annex VII of Machinery Directive 2006/42/EC and is

available to European national authorities on written request only. If a request is received documentation will be

delivered on a CD or by post.

Description: TM-400

Model Number: TM-400

Specification: Component Handling Machine

Serial Number\s:

The following standards have either been referred to or been complied with in part or in full as relevant:

ENISO 12100: 2006 Machinery Safety - Safety of machinery - General principles for design –

Risk assessment and risk reduction

EN13849: 2008 Machinery Safety - Safety Related Parts of Control Systems –

Part 1 General Principals for Design and Part 2 Validation.

EN ISO 13732: 2008 Machinery Safety - Ergonomics of the thermal environment

EN 614-2:2000+A1:2008 Machinery Safety - Ergonomic design principals

EN 13850: 2008 Machinery Safety - Emergency-stop equipment, functional aspects

Principals for Design

EN60204-1: 2010 Machinery Safety - Electrical Equipment of Machines

ENISO 11202/A1 1997 Acoustics - Noise emitted by machinery and equipment - Determination of emission

sound pressure levels at a work station and at other specified positions.

EN61000-6-3:2007 EMC - Generic standards - Emission standard for residential, commercial and

light-industrial environments

EN61000-6-1: 2007 EMC - Generic standards - Immunity for residential, commercial

and light-industrial environments

Full Name of responsible person and place of signing Christina James

Place V-TEK Incorporated Position Compliance Director

Signature Date 02/24/2014

Introduction

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Machine Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v

Operator Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii

Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii

Safety Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xii

Introduction D292105.2a.fm ii

Introduction

Thank you for purchasing the TM-402 Component Handling Machine. The TM-402 is a table-

top pick and place tape and reel machine with vision, designed for use in production environ-

ments for electronic devices. This machine accepts devices loaded in a bowl feeder. It features a

2D over tape vision system for component verification. A touch screen interface simplifies the

setup process, and minimizes set up time and operator intervention for fast, easy functioning.

Standard Features:

• Touch screen operator interface for easy setup and operation

• Bowl input, Tape output

• Ability to rotate components +/-90° or 180°

• Innovative universal adjustable heat and PSA sealer

• Software controlled advance movement of carrier tape (2mm to 144mm pitch)

• Adjustable track assembly for tape widths 8mm to 72 mm

• 2D Vision over tape inspection for Mark, Orientation and Empty Pocket Detection.

• User-friendly safety enclosure with multiple access points provides easy access with

minimal downtime

• Automatic Jam in Track and Low Cover Tape Detection Sensors

Theory of Operation D292105.2a.fm iii

Theory of Operation

Operation of the TM-402 is simple. The operator loads the Bowl Feeder and then configures the

job for the selected part using the TM-402’s intuitive, touch screen Human Machine Interface

(HMI). Job configuration includes selecting and programming inspection criteria.

When the TM-402 is set in motion, the pick head picks an individual part from the Bowl Feeder

Nest and places the part directly into a carrier tape pocket. The 2D Vision System detects empty

pockets and inspects placed parts for mark and orientation prior to cover tape application. Parts

that fail inspection stop operation and trigger an error message, allowing the user to correct the

error before continuing operation.

As the tape advances, it passes sensors which detect jams in tape. Once the carrier tape

reaches the TM-402 sealer assembly, cover tape is applied. The part is then sealed in the pocket

with either a Heat Seal or Pressure Sensitive Adhesive (PSA) cover tape. When the sealing pro-

cess is complete, the finished tape is routed onto a take-up reel.

During operation, the operator keeps the selected Bowl Feeder supplied with parts and observes

the inspection process, adjusting operation and inspection settings as needed. In the event of 2D

inspection fails, the operator may re-orient or swap out parts from the output area as needed.

When tape reels are complete, the operator removes the full reel and replaces it with a new reel.

Machine Details D292105.2a.fm iv

Machine Details

Controls:

Touch screen Operator Interface includes:

• User-friendly Job Wizard and Pitch Setting Wizard for easy set-up

• Customizable job configuration

• Sealer Dwell Adjustment

• Manual/Automatic leader/trailer

• Password protection

Speed:

Placement speed of up to 2,800 UPH

Dimensions:

• Height: 39.5” (100 cm) (includes Tower Light)

• Width: 50.5” (128.5 cm)

• Depth: 35.5” (90 cm)

• Working area: 11’ x 9’ (3.5 m x 2.75 m)

Weight:

• 267 lb. (121 Kg)

Power Requirements:

• Air consumption: 5 SCFM at 85 PSI

• Electrical: 120 OR 240 VAC (bowl dependent), 50/60Hz AC

Note: The TM-402 is designed and tested to meet the CE Directives: 2006/42/EC, 2004/

108/EC. These tests were conducted with the power requirements of 230V 50Hz.

However, the TM-402 can also handle other voltage levels seen in other parts of the

world including voltages from 208V-240V @ 50/60 Hz.

Reference below when wiring the electrical plug:

• Attach the BROWN wire to L1

• Attach the BLUE wire to N/L2

• Attach the GREEN/YELLOW wire to Ground

Intended Use D292105.2a.fm v

Intended Use

The intended use of the TM-402 Taping Machine is to produce taped reels of individually sealed

and consistently orientated components. Use of this equipment in any other way is not recom-

mended.

The TM-402 is designed to accommodate a full range of electronic devices. The Bowl Feeder

accommodates parts which are 0805 size and larger.

Suitable carrier and sealing tapes include any conductive or non-conductive tapes with feed-

holes that are pitched at 4 mm. Tapes must operate in a temperature range from 120-160° Cel-

sius with a pressure range from 40-60 psi and dwell time between 250-400 milliseconds. The

TM-402 can accommodate tape widths from 8mm to 72mm.

Tape advance and Pick Head speeds are set on the machine’s controller and can be set at

speeds of 1-10. The Bowl Feeder’s Linear Track speeds are set with the control knobs on the

Bowl assembly. Feed rates are up to 2,800 units per hour dependent on component size.

Caution:

V-TEK® Incorporated takes no responsibility for the safety of the TM-402 if it is

used for any purpose other than the intended purpose as specified in this User’s

Guide.

Operating Environment

The TM-402 is designed to be operated in a temperature and humidity controlled, light, industrial

setting. It requires an ISO Class 9 clean room environment.

The machine should be installed on a flat, dry, stable surface in a well lit area (ambient lighting of

200 to 300 Lux (Lumens/m2).

The recommended climate is between 5 - 75% non-condensing humidity with a room tempera-

ture between 0 - 50 degrees Celsius.

Note: Although all of the components used on the machine will withstand the temperature

range of 0 to 50 degrees Celsius, such temperatures may decrease the life of some of the

components.

The intended electrical environment is Pollution Degree 2 and Over Voltage Category II.

Intended Use D292105.2a.fm vi

Misuse

The TM-402 weighs approximately 267 lbs. (121 kg.) and requires four people to safely carry it.

Operators are cautioned to follow the instructions and illustrations for safely transporting the TM-

402. Failure to do so could result in injury or damage to the machine.

Installation instructions clearly state that the TM-402 should only be installed or operated on a

level surface to prevent toppling.

The user is protected from moving parts and exposure to objects being ejected under pressure

by 16 standard wire gauge sheet metal and 3/8 inch clear, polycarbonate enclosures. Door sen-

sors ensure operation automatically stops if the enclosure doors are opened. No attempt should

be made to remove these enclosures or to block, disable or override the door sensors.

The enclosure doors may be left open during basic set-up procedures such as positioning the

pick head at place or pick locations. If the enclosure doors are left open during setup the TM-402

automatically reduces the speed of the pick head to a fraction of its normal operating speed to

prevent operator injury due to collision, etc.

The user is protected from the TM-402’s heat sealer by a metal guard. Operators are cautioned

not to touch the heat seal guard or to try to reach underneath the guard while the heat sealer is in

operation.

The TM-402 air supply should be adjusted to operate at a maximum working pressure not

exceeding 7.6 bar (110 psi). The maximum permissible source pressure should not exceed 9 bar

(130 psi). Failure to set the air pressure within these limits could result in a failure in the pneu-

matic system which could lead to injury.

Lift Points

Indice

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