Vaillant EcoMAX 618/2 E Manuale utente

For the installer

Flue installation instructions

ecoMAX 613/2 E

ecoMAX 618/2 E

ecoMAX 622/2 E

ecoMAX 635/ E

ecoMAX 824/2 E

ecoMAX 828/2 E

ecoMAX 835/ E

ecoMAX pro 18 E

ecoMAX pro 28 E

ecoTEC plus 612/3

ecoTEC plus 615/3

ecoTEC plus 618/3

ecoTEC plus 624/3

ecoTEC plus 630/3

ecoTEC plus 824/3

ecoTEC plus 831/3

ecoTEC pro 28/3

Air flue duct for use ith ecoMAX

and ecoTEC boilers

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 1

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 2

OVERVIEW

PART 2 CONCENTRIC 80/125

PART 1 Pages 4 - 35

Standard Concentric Systems Ø 60/100

(Galvanized steel air duct/plastic flue duct)

PART 2 Pages 37 - 57

Optional Concentric System Ø 80/125

(Galvanized steel air duct/plastic flue duct)

PART 2 CONCENTRIC 80/125 PART 1 CONCENTRIC 60/100

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 3

CONTENTS: PART 1 CONCENTRIC 60/100

Page

The air/flue duct must be installed by a suitably

qualified service provider, which is responsible

for observing the relevant specifications,

regulations and standards.

Requirements

Planning the air/flue duct

layout

Regulations and standards to be observed 5

Alternative termination accessories available 6

Maximum flue lengths for ecoMAX 11

Maximum flue lengths for ecoTEC 12

Installation of the vertical air/flue duct 31

Installation of the horizontal air/flue duct 15

Installation of the black terminal kit 24

Fitting air/flue duct extensions

Installing the air/flue duct sliding sleeve

How to add extensions 34

How to install elbows 35

Installation of the variable termination kit 26

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 4

PART 1 CONCENTRIC 60/100

REQUIREMENTS

Regulations and

standards to be

observed

☞Vaillant ecoMAX/ecoTEC boilers

are certified as heating boilers

with corresponding flue systems

according to EC Directive

90/396/EEC on gas-fired devi-

ces. This installation manual is

covered by this certification and is

referred to in the design approval

test certificate.

☞These instructions should be read

in conjunction with the instructions

for installation and servicing

supplied with the boiler.

☞Ensure also that all legislation,

rules, regulations and directives

mentioned in the installation

instructions are observed.

☞The installation of the boiler and

its flue must be carried out by a

competent person who is

registered with CORGI (The

Council for Registered Gas

Installers).

☞The installation of the boiler and

flue must be in accordance with

the Gas Safety (Installation and

Use) Regulations 1998 and the

Building Regulations and

BS 5440 Part 1.

☞The requirements for flue

termination detailed in the boiler

installation instructions must be

observed.

☞Two types of flue system are

available for ecoMAX/ecoTEC

boilers. The standard concentric

flue system (100 mm outside

diameter) and a larger diameter

concentric system (125 mm

outside diameter) which allows

longer air/flue duct lengths to be

achieved.

☞The air/flue duct operates at very

low temperatures therefore no

clearance is necessary between

the air duct and adjacent

services.

☞Ensure while installation work is

being carried out that no debris

such as swarf, filings or fragments

of mortar are allowed to remain

in the air/flue duct.

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 5

303 936

Optional connection accessories

Telescopic offset section

Telescopic extension

440 mm - 690 mm Ø 60/100

PLANNING THE AIR/FLUE DUCT LAYOUT

Alternative termination accessories available

Air/flue duct extensions, concentric

470 mm - Ø 60/100

Air/flue duct extensions, concentric

970 mm - Ø 60/100

Air/flue duct extensions, concentric

1970 mm - Ø 60/100

Bends (PP), concentric (pack of 2)

45° - Ø 60/100

Elbow, concentric

87° - Ø 60/100

Flue support clips (pack of 5), Ø 100

Sliding sleeve (PP) Ø 60/100

Adjustable roof tiles for pitched roof

303 900 = Vertical air/flue duct (black)

303 930 = Horizontal air/flue duct (only ecoMAX)

303 933 = Horizontal air/flue duct

303 936 = Horizontal telescopic air/flue duct

Accy. No. 303 900

303 919

303 906

303 902

303 903

303 905

303 911

303 910

303 821

303 915

009076 black

303 930 303 933

Black terminal kit for horizontal air/flue duct 303 934

Adjustable flue support clips (pack of 3); Ø100 303 935 x

Variable termination kit - black *) 303 942

Extension pipe for variable termination kit VTK

Ø60 mm 1 m - black *) 303 943

87°elbow for variable termination kit - black *) 303 944

45°bend for variable termination kit - black (2 pieces) 303 945



Variable termination kit - white *) 303 946

Extension pipe for variable termination kit VTK

Ø60 mm 1 m - white *) 303 947

87°elbow for variable termination kit - white *) 303 949

45°bend for variable termination kit - white (2 pieces) 303 948



Flexible pitched roof seal 303 980 x

Flat roof penetration collar 009 056 x

*) delivered with support clips

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 6

PART 1 CONCENTRIC 60/100

PLANNING THE AIR/FLUE DUCT LAYOUT

Fig. 1.1: Extensions, Ø 60/100

Fig. 1.3: Flue support clips, Ø 100/Ø 80

Flue support clips, Ø 100 (pack of 5)

Vaillant Accy. No.: 303 821

☞Use one clip per extension to

support the air/flue duct.

Fig. 1.2: Elbow joints, Ø 60/100

Elbow, 87°, Ø 60/100

Vaillant Accy. No.: 303 910

Bends, 45° (pack of 2),

Ø 60/100

Vaillant Accy. No.: 303 911

Air/flue duct extension 470 mm

Ø 60/100

Vaillant Accy. No.: 303 902

Air/flue duct extension 970 mm,

Ø 60/100

Vaillant Accy. No.: 303 903

Air/flue duct extension 1970 mm,

Ø 60/100

Vaillant Accy. No.: 303 905

GU_LAZ 70/0

GU_LAZ 72/0

250

Fig. 1.4: Flue support clips, Ø 100

Adjustable flue support clips, Ø 100

(pack of 3)

Vaillant Accy. No.: 303 935

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 7

PLANNING THE AIR/FLUE DUCT LAYOUT

155

Fig. 1.7: Sliding sleeve, Ø 60/100

Sliding sleeve (PP), Ø 60/100

Vaillant Accy. No.: 303 915

290 –374

33 –56

Fig. 1.6: Offset section, Ø 60/100

Offset section, Ø 60/100

Vaillant Accy. No.: 303 919

303919_IAx

498

132

255

Fig. 1.8: Adjustable roof tile for pitched roof

Adjustable roof tile for pitched roof

Vaillant Accy. No.: 009 076 (black)

GU_LAZ 41/0

440 –690

Fig. 1.5: Telescopic extension, Ø 60/100

Telescopic extension (PP), Ø 60/100

440 mm - 690 mm

Vaillant Accy. No.: 303 906

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 8

153

130

390

Fig. 1.10: Flat roof penetration collar

Flat roof penetration collar

Vaillant Accy. No.: 009 056

PLANNING THE AIR/FLUE DUCT LAYOUT

Fig. 1.11: Black terminal kit

Fig. 1.12: Variable termination kit

Variable termination kit - black

Vaillant Accy. No.: 303 942

For 303 933 and 303 936 only

Variable termination kit - white

Vaillant Accy. No.: 303 946

For 303 933 and 303 936 only

Black terminal kit for horizontal

air/flue duct

Vaillant Accy. No.: 303 934

For 303 933 and 303 936 only

PART 1 CONCENTRIC 60/100

495

132

495

Fig. 1.9: Flexible pitched roof seal

Flexible pitched roof seal (black)

Vaillant Accy. No.: 303 980

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 9

PLANNING THE AIR/FLUE DUCT LAYOUT



Fig. 1.15: 45° bend

45° bend for variable termination kit

- black

Vaillant Accy. No.: 303 945

45° bend for variable termination kit

- white

Vaillant Accy. No.: 303 948

Fig. 1.14: 87° elbow

87° elbow for variable termination kit

- black

including 1 support clip

Vaillant Accy. No.: 303 944

87° elbow for variable termination kit

- white

including 1 support clip

Vaillant Accy. No.: 303 949

Fig. 1.13: Extension Ø 60 1 m pipe

Extension pipe for variable

termination kit Ø 60 mm 1 m - black

including 1 support clip

Vaillant Accy. No.: 303 943

Extension pipe for variable

termination kit Ø 60 mm 1 m - white

including 1 support clip

Vaillant Accy. No.: 303 947

Flue support clip, Ø 60 mm

delivered with kits

Fig. 1.16: Flue support clip, Ø 60 mm

834449_05GB_022005.qxd 02.02.2005 17:12 Uhr Seite 10

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