Valor Heating Bauhaus Istruzioni per il montaggio

Bauhaus

INSET LIVE FUEL EFFECT GAS FIRE

(G.C No. 32-032-60)

WITH

REMOTE CONTROL

(Manufacturer ref. 042)

INSTALLER GUIDE

THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)

WHEN CONVERTED USING CONVERSION KIT NO. 9500376 THIS

APPLIANCE IS FOR USE WITH PROPANE GAS (G31)

THIS APPLIANCE IS FOR USE IN THE UNITED KINGDOM (GB) AND THE

REPUBLIC OF IRELAND (IE) ONLY.

Manufactured exclusively for British Gas & Scottish Gas by Valor Heating

For Service Phone 0845 950 0400

Because our policy is one of constant development and improvement, details

may vary slightly from those given in this publication

INSTALLER: Please leave this guide with the owner

5109304/03

INSTALLER GUIDE

Page 2

Safety First.

This fire is CE Approved and designed to meet the appropriate British Standards and

Safety Marks.

Quality and Excellence

This fire has been manufactured to the highest standards of quality and excellence and

was manufactured under a BS EN ISO 9001 quality system accepted by the British

Standards Institute.

The Highest Standards

The manufacturer is a member of the Society of British Gas Industries which works to

ensure high standards of safety, quality and performance.

Careful Installation

The manufacturer is a CORGI registered company. This gas fire must be

installed by a competent CORGI Registered Installer in accordance

with our Installer Guide and should not be fitted directly on to a

carpet.

Valor Heating, Erdington, Birmingham B24 9QP

www.valor.co.uk

Because our policy is one of constant development and improvement, details may vary slightly from those

given in this publication.

INSTALLER GUIDE

Page 3

CONTENTS

Section Title Page No

No.

1. SAFETY ...........................................................................................................4

2. APPLIANCE DATA.......................................................................................5

3. GENERAL INSTALLATION REQUIREMENTS.....................................6

4. PACK CONTENTS ......................................................................................11

5. FIREPLACE CHECK..................................................................................12

6. GAS SUPPLY CONNECTION ...................................................................13

7. PREPARING APPLIANCE FOR INSTALLATION...............................14

8. CONVECTION BOX INSTALLATION ...................................................15

9. BURNER & SUPPLY PIPE INSTALLATION.........................................18

10. CERAMIC COALS INSTALLATION ......................................................19

11. FULL OPERATING CHECKS...................................................................22

12. APPLIANCE FINALISATION & REVIEW.............................................27

13. SERVICING & PARTS REPLACEMENT ...............................................28

14. FAULT FINDING CHART .........................................................................31

15. SHORT LIST OF SPARES .........................................................................32

INSTALLER GUIDE

Page 4

1. SAFETY

Installer

•Before continuing any further with the installation of this appliance please read

the following guide to manual handling

•The lifting weight of this appliance is: -

Heat engine (kg) Ceramics (kg) Casting (kg) Trim (kg) Total (kg)

13 2.5 4.5 1.0 21

•One person should be sufficient to lift the fire. If for any reason this weight is

considered too heavy then obtain assistance.

•When lifting always keep your back straight. Bend your legs and not your

back.

•Avoid twisting at the waist. It is better to reposition your feet.

•Avoid upper body/top heavy bending. Do not lean forward or sideways whilst

handling the fire.

•Always grip with the palm of the hand. Do not use the tips of fingers for

support.

•Always keep the fire as close to the body as possible. This will minimise the

cantilever action.

•Use gloves to provide additional grip.

•Always use assistance if required.

INSTALLER GUIDE

Page 5

2. APPLIANCE DATA

This product uses fuel effect pieces and gaskets containing Refractory

Ceramic Fibres (RCF), which are man-made vitreous silicate fibres.

Excessive exposure to these materials may cause irritation to eyes, skin and

respiratory tract. Consequently, it is important to take care when handling

these articles to ensure that the release of dust is kept to a minimum. To

ensure that the release of fibres from these RCF articles is kept to a

minimum, during installation and servicing we recommend that you use a

HEPA filtered vacuum to remove any dust and soot accumulated in and

around the fire before and after working on the fire. When replacing these

articles we recommend that the replaced items are not broken up, but are

sealed within a heavy duty polythene bag, clearly labelled as RCF waste. This

is not classified as “hazardous waste” and may be disposed of at a tipping site

licensed for the disposal of industrial waste. Protective clothing is not

required when handling these articles, but we recommend you follow the

normal hygiene rules of not smoking, eating or drinking in the work area and

always wash your hands before eating or drinking.

This appliance does not contain any component manufactured from asbestos or

asbestos related products.

The appliance data label is located on the convector box base and is visible when

the fire front is removed.

Gas Natural (G20) Propane (G31)*

Inlet Pressure 20mbar (8in. w.g.) 37mbar (14.8in. w.g.)

Input - Max. ( Gross) 6.95kW (23,710Btu/h) 6.2kW (21,150Btu/h)

Input - Min. ( Gross ) 4.8kW (16,380Btu/h) 5.8kW (19,790Btu/h)

Burner injector Stereomatic Cat 82-442 Stereomatic Cat 92-200

Burner Test Pressure-

Cold

17.5mbar + 0.75mbar

(7.0in w.g. + 0.3in w.g.)

36 mbar + 0.75mbar

(14.5in w.g. + 0.3in w.g.)

Inlet Pipe Connection 8mm 8mm

Pilot & Atmosphere

Sensing Device

OP NG9040 OP LPG9226

Ignition Integral Piezo Spark Integral Piezo Spark

Aeration Adjustable Non-Adjustable

*When converted using kit 9500376

INSTALLER GUIDE

Page 6

3. GENERAL INSTALLATION REQUIREMENTS

3.1 The installation must be in accordance with these instructions.

For the user’s protection, in the United Kingdom it is the law that all gas appliances

are installed by competent persons in accordance with the current edition of the

Gas Safety (Installation and Use) Regulations. Failure to install the appliance

correctly could lead to prosecution. The Council for the Registration of Gas

Installers (CORGI) requires its members to work to recognised standards.

In the United Kingdom the installation must also be in accordance with:

a) All the relevant parts of local regulations.

b)All relevant codes of practice.

c) The relevant parts of the current editions of the following British Standards:-

BS715 BS 1251 BS 1289 Part 1 BS 1289 Part 2

BS4543 Part 2 BS 5440 Part 1 BS 5440 Part 2 BS 5871 Part2

BS 6461 Part 1 BS 6461 Part 2 BS6891

d)In England and Wales, the current edition of the Building Regulations issued

by the Department of the Environment and the Welsh Office. In Scotland the

current edition of the Building Standards (Scotland) Regulations issued by the

Scottish Executive. In Northern Ireland, the current edition of the Building

Regulations (Northern Ireland) issued by the Department of the Environment for

Northern Ireland. In the Republic of Ireland the installation must also conform

with the relevant parts of:

a) The current edition of IS 813 “Domestic Gas Installations”

b) All relevant national and local rules in force.

Where no specific instructions are given, reference should be made to the relevant

British Standard Code of Practice.

3.2 This appliance is designed to fit into 16” and 18” fireplace openings

constructed in accordance with the requirements of BS 1251. Any chairbrick will

require removal.

3.3 Normal adventitious ventilation is usually sufficient to satisfy the ventilation

requirements of this appliance. In GB reference should be made to BS 5871 Part 2

and in IE reference should be made to the current edition of IS 813 “Domestic Gas

Installations which makes clear the conditions that must be met to demonstrate that

sufficient ventilation is available.

INSTALLER GUIDE

Page 7

3.4 The hearth and fireplace opening requirements are shown in figure 1.

Removal of the fireback and sufficient material behind the fireback may be

required to give the necessary debris catchment space.

The appliance must be mounted behind a non-combustible hearth (N.B.

conglomerate marble hearths are considered as non-combustible). The appliance

can be fitted to a minimum class “O” – 150°C surround. The hearth material must

be at least 12mm thick. The periphery of the hearth (or fender) should be at least

50mm above floor level to discourage the placing of carpets or rugs over it.

The surface of the hearth must be sufficiently flat to enable the bottom of the front

surround and the bottom front cover to be aligned horizontally. Any excessive

unevenness (uneven tiles, Cotswold stone, etc.) should be rectified.

3.5 The appliance must not stand on combustible materials or carpets.

Figure 1 Hearth & Fireplace Openings

INSTALLER GUIDE

Page 8

3.6 The minimum height from the top of the hearth to the underside of any shelf

made from wood or other combustible materials is as follows (See also Graph 1).

•For a shelf up to 150mm deep: minimum height = 818mm

•For a shelf deeper than 150mm

818mm + 12.5mm for every 25mm shelf depth over 150mm.

3.7 Suitable flues and minimum flue sizes are as follows:-

It should be noted that, as with many appliances, sharp bends or horizontal runs in

metal flues at the top of the system can be a cause of problems in these types of

installation.

•225mm x 225mm conventional brick flue.

•175mm diameter lined brick or stone flue.

•200mm diameter factory made insulated flue manufactured to BS 4543.

•175mm diameter flue pipe. See BS 6461 Part 1 for suitable materials.

•Single wall, twin wall or flexible flue liner with a minimum diameter of

125 mm. The materials to be used are stainless steel or aluminium as specified in

BS 715. The liner must be sealed to the surrounding area above the fireplace

opening and to the top of the chimney. An approved terminal must be fitted. Note:

The inner and outer convection box restrictor plates must be removed for liners

with a diameter of 125mm. For larger diameter liners removal of the restrictor

plates may be necessary depending on the results of the spillage test.

Graph 1. Combustible shelf clearances.

INSTALLER GUIDE

Page 9

3.8 The flue must conform to BS 5440 Part 1 in design and installation. The flue

measured from the bottom of the fireplace opening to the bottom of the terminal

shall be not less than 3m in actual vertical height. When calculated in accordance

with BS 5440 Part 1 Annex A the minimum equivalent height of the flue shall be

2.0m of 125mm dia. pipe.

3.9 The flue must not be used for any other appliance or application.

3.10 Any chimney damper or restrictor should be removed. If removal is not

possible, they must be secured in the open position.

3.11 If the appliance is intended to be installed to a chimney that was previously

used for solid fuel, the flue must be swept clean prior to installation. All flues

should be inspected for soundness and freedom from blockages.

3.12 If the fireplace opening is an underfloor draught type, it must be sealed to

stop any draughts.

3.13 The front face of the fireplace should be reasonably flat over the area covered

by the convection box top and side flanges to ensure good sealing. These faces

should be made good if necessary. The fireplace floor should be reasonably flat to

ensure that a good seal with the convection box can be made.

3.14 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected

by heat. They may scorch or become discoloured when close to a heating appliance.

Please bear this in mind when installing.

3.15 This appliance must not be installed in any room that contains a bath or

shower or where steam is regularly present.

3.16 An extractor fan may only be used in the same room as this appliance, or in

any area from which ventilation for the appliance is taken, if it does not affect the

safe performance of the appliance. Note the spillage test requirements detailed

further on in this manual. If the fan is likely to affect the appliance, the appliance

must not be installed unless the fan is permanently disconnected.

3.17 Propane gas appliances must not be installed in a room that is built entirely

below ground level (see BS 5871 Part 2).

3.18 If the appliance is to be fitted against a wall with combustible cladding, the

cladding must be removed from the area covered by the convection box outer

surround flanges. The cladding must also not touch the flanges. We suggest that the

INSTALLER GUIDE

Page 10

actual convector box be used as a template to mark the area for combustible

cladding removal and that this area is increased by at least 2mm all round.

3.19 The minimum allowable distance from the outside of the convection box

surround side flanges to a corner wall having combustible material or any other

combustible surface

which projects beyond

the front of the appliance

is shown in figure 2.

3.20 Proprietary

terminals must comply

with BS 715 or BS 1289.

Any terminal or

termination must be

positioned in accordance

with BS 5440 Part 1 to

ensure that the products

of combustion can be

safely dispersed to the

outside atmosphere.

Where the appliance is

connected to an unlined

brick chimney it is

generally unnecessary

for the chimney pot to be

replaced or for a terminal to be fitted unless the flue has a diameter smaller than

170mm.

3.21 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the

appliance closes down after a period of operation for no apparent reason, the

consumer should be informed to stop using the appliance until the installation and

appliance have been thoroughly checked. The A.S.D will shut the appliance down

if an unacceptable amount of harmful products of combustion accumulate. Under

no circumstances should the A.S.D be altered or bypassed in any way. Only a

genuine manufacturers replacement part should be fitted. The individual A.S.D

components are not replaceable.

3.22 A fireguard complying with BS 8423 should be fitted for the protection of

young children, the elderly, or the infirm.

Figure 2 Appliance Dimensions

Indice

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