VAN WAMEL Perfect KT 3D-Flex Manuale utente
Version
V.01
Van Wamel B.V.
Energieweg 1, 6658 AE
Beneden Leeuwen
The Netherlands
Van Wamel B.V.
Your PERFECT dealer
KT
3D-Flex
+31 (0) 487 59 29 44
www.perfectvanwamel.com
Owner's manual
-
Manuel d'instruction
Flail chopper
Broyeur à Marteaux
Type KT 3D-flex
Versie V.01
01 01 2020
E Instruction manual, page 100 and following
F Manuel d'instruction, page 150 et suivant
© Copyright 01-01 2020 Van Wamel B.V.
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INSTRUCTION MANUAL
Flail chopper
Model KT 3D-Flex
Version V.01
Before you take the mower in service the first time, you must read this instruction manual attentive and take also
care of the mentioned precautionary measures.
In this manual all items concerning your safety are marked with this symbol. Pass all these user and
precaution instructions also to other users.
When ordering spare parts, please indicate model name and serial number, part number and description as given in this parts
list. We advise you to write the model name and serial number (see number plate on machine) on the Declaration of
Conformity (chapter 1.14 page 115)
We wish you every success with your ‘PERFECT‘ flail chopper !
© Copyright 01-01 2019 Van Wamel B.V.
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◼ Contents
1. INSTRUCTION MANUAL .................................................................................................................................................. 6
1.1 General information ............................................................................................................................................. 6
1.1.1 Machine identification ................................................................................................................................ 6
1.1.2 The permitted application ........................................................................................................................... 6
1.2 Safety and accident prevention ............................................................................................................................. 7
1.2.1 Safety and accident prevention ................................................................................................................... 7
1.2.2 P.T.O. driven machine ................................................................................................................................ 7
1.2.3 Service ........................................................................................................................................................ 8
1.4 Putting in service .................................................................................................................................................. 8
1.4.1 Fitting to the tractor .................................................................................................................................... 8
1.4.2 Road transport ............................................................................................................................................. 9
1.4.3 Cutting height ............................................................................................................................................. 9
1.4.4 P.T.O. shaft ................................................................................................................................................. 9
1.4.5 Adjusting work position .............................................................................................................................. 9
1.4.6 Bottom pressure ........................................................................................................................................ 11
1.4.7 Wheel slip tractor ...................................................................................................................................... 11
1.4.8 Gearbox ..................................................................................................................................................... 11
1.4.9 De machine van de tractor afkoppelen ...................................................................................................... 11
1.4.10 Transport ................................................................................................................................................... 11
1.5 Precautions ......................................................................................................................................................... 11
1.6 Driving speed ..................................................................................................................................................... 12
1.7 Gearbox .............................................................................................................................................................. 12
1.8 V-belts ................................................................................................................................................................ 12
1.9 Flails ................................................................................................................................................................... 13
1.9.1 General ...................................................................................................................................................... 13
1.9.2 In service ................................................................................................................................................... 13
1.9.3 P.T.O. / rotor speed ................................................................................................................................... 13
1.9.4 Replacement of flails ................................................................................................................................ 13
1.10 Service ................................................................................................................................................................ 13
1.10.1 P.T.O. shaft ................................................................................................................................................ 13
1.10.2 Overloading clutch P.T.O. shaft (Option) .................................................................................................. 14
1.10.3 Bearing houses / rotor shaft ...................................................................................................................... 14
1.10.4 Rear roller ................................................................................................................................................. 14
1.10.5 3-Point headstock ..................................................................................................................................... 14
1.11 Important advises ............................................................................................................................................... 15
1.11.1 Winter services ......................................................................................................................................... 15
1.11.2 Repair ........................................................................................................................................................ 15
1.11.3 Torque Moments bolt connections ............................................................................................................ 15
1.11.4 Caution ...................................................................................................................................................... 15
1.13 Safety decals ...................................................................................................................................................... 18
1.14 Declaration of Conformity .................................................................................................................................. 18
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1. Instruction manual
SAFETY INSTRUCTIONS
In this manual all subjects concerning the users and/or bystander safety are marked with the attention symbol as
printed here above. Any person using this equipment should be notified of these instructions and precautions.
1.1 General information
1.1.1 Machine identification
The machine designation consists of the name “KT 3D-Flex”, which is a flail mower specifically for Front
attachment of the tractor for maintenance of arable land, pastures, vacant lots, road shoulders, inspection paths,
airports, parking spaces, etc.
- These mowers are supported by a machine wide track roller. These machines are standard equipped with a 3D-
Flex coupling system, with a hydraulic miter system available that can be adjusted ± 110 cm laterally.
- The number represents the working width of the machine in centimeters.
- Optionally, these machines can be equipped with various options to be expanded,
A chain guard instead of flaps.
Extra weights, up to 250 Kg.
1.1.2 The permitted application
• This flail chopper may only be used for the kind of work for which it has been developed;
- whitewashing pastures.
- mowing vacant lots, roadsides, inspection paths, airports, parking spaces, etc.
- mowing green manures in combination with, for example, a plow.
• The manufacturer is safeguarded against all damage caused by working- / cutting-conditions not mentioned /
permitted by the manufacturer. All damages / costs caused by this kind of usage are for the account of the user of the
machine.
• To the right way to use the machine belongs also:
- to take care of the permitted applications of the machine
- to respect the safety- and precaution-instructions, see chapter 1.2
- to respect the maintenance- and service-instructions, see chapter 1.2
- to replace parts always by original PERFECT spare parts or by spare parts which apply to the PERFECT
specifications.
• This machine may only be maintained and serviced by mechanics who have read this instruction manual attentive,
who have experience to service this kind of machinery and who have been pointed out the danger of this kind of
machinery.
• The user should take care of the following rules and prescriptions:
- general safety measures
- precaution
- general traffic rules.
• Check the precaution decals on the machine and handle in accordance herewith.
• The manufacturer is safeguarded against all kind of damages/costs and/or injury caused by alteration(s) of the
machine done without a written permission of the manufacturer. All consequences of this kind of alternations are for
the account of the owner/user.
• It is strongly recommended not to work on rough and/or rocky terrain with this machine. Stones and/or other kind of
massive object can damage the machine. Also this can create dangerous situations. Be careful no stones or other
massive objects come(s) under this machine.
• We would like to point out that: Damage caused by not following these instructions may not be eligible for
warranty claims. If the warranty claim form is not completed correctly and / or is not supported with photos and / or
videos, warranty claims may be rejected.
In spite of all precautions is it forbidden that accept of the tractor driver nobody else (also
animals) stays nearby (minimum distance 100 m) the machine whilst it is working / running.
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MAIN PRECAUTION
Every time before you take the machine in service you must check the machine and the tractor
on all safety precautions.
1.2 Safety and accident prevention
1.2.1 Safety and accident prevention
1. The warning decals on the machine give you important assignments how to use the machine (see also chapter
1.10).
Check presence of all decals, and replace them if necessary.
2. During night road-transport and also when weather conditions make it necessary the tractor and machine must be
provided with correct illumination.
3. Take care of all precautions written in this manual and prescribe by the law.
4. Before taking the machine in service you must make yourself familiar with all functions and parts of the machine.
5. Because of spinning parts (P.T.O. shaft, pulleys and V-belts) it is recommended strongly that the tractor driver wear
tight-fitting cloths.
6. To limit fire risk it is recommended strongly to clean the machine at regular times, also underneath the protection
covers.
7. The machine must be coupled to the tractor as written in this manual
8. When the machine is coupled to the tractor, the tractor must be secured against rolling by the hand brake. During
coupling it is anybody forbidden to stay in between tractor and the flail chopper.
9. During road transportation the machine must always be coupled central.
10. Tractor front-counter-weights must be placed at the prescribed places.
11. Pay attention to the maximum allowed axe-load, especial by front mounted machines.
12. It is forbidden to transport people and/or animals on the machine during cutting-work and/or road-transport.
13. Before you put the machine in service you must check if nobody, also children and animals, stays nearby the
machine. Be aware you have an unobstructed view.
14. During road-transport and work it is forbidden to the tractor driver to leave the cabin.
15. Adapt the speed to the circumstances. Be careful when working at hill -sides and at sharp turns.
16. The drive- and brake-demeanour of the tractor will be influenced by the coupled machine and counter-weights. Be
careful, keep sufficient brake-distance.
17. Take care of the outstanding machine in turns.
18. Do not take the machine in service before you have checked the condition of all protection elements. Replace them
if necessary.
19. Before the tractor driver leaves the cabin he has always to disengage the tractor P.T.O. shaft, to pull the hand brake,
to shut-off the motor and to pull the tractor key out.
20. Before using the machine, check this for oil leaks. This can affect the operation of the machine and cause damage
the machine and / or environment.
1.2.2 P.T.O. driven machine
1. Only use the P.T.O. shaft that is supplied with the machine it-selves (see also 1.3.3).
2. Check the protection guards of tractor, machine and P.T.O. shaft.
3. Check the overlap of the protection guards, this should be at least 50 mm. Also if using a P.T.O. shaft with
overrunning clutch.
4. Check the overlap of work- and protection-tubes, in all work- and transport-positions of the machine.
5. (Dis-)connecting of the P.T.O. shaft is only permitted when the tractor P.T.O. shaft is disengaged, the motor is shut-
off and the tractor key is pulled out.
6. Be sure that the P.T.O. shaft is coupled correctly. The sliding pins should fit the corresponding slots and they should
be returned in out-standing position.
7. Secure the protection guard against spinning by fixing the chains.
8. Before you engage the tractor P.T.O. you must check if the chosen tractor P.T.O. speed corresponds with the
prescribed speed of the machine. The machine speed is indicated on a decal on the gearbox-cover.
9. Before you engage the tractor P.T.O. you must check if nobody, also children and animals, is nearby the machine.
10. Never engage the tractor P.T.O. when the tractor motor is shut-off.
11. Disengage the tractor P.T.O. when the angle of the P.T.O. shaft becomes too big.
12. Be aware that the machine will still run for a while after you have disengaged the tractor P.T.O. Do not come close
to the machine while it is still running.
Only when the machine completely stands still, it is allowed to start adjustment-, cleaning-, service- and/or repair-
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work.
13. Adjustment, cleaning-, service- and / or repair-work are only allowed to be done when the tractor P.T.O. shaft is
disengaged, the motor shut-off and the tractor key is pulled out.
14. The disconnected P.T.O. shaft must by ‘stored” by the corresponding chain.
15. After you have disconnected the P.T.O. shaft you must replace the tractor P.T.O. shaft cover directly
1.2.3 Service
1. During adjustment-, cleaning- and service-work, but also when you have to remove an object out of the machine
you must disengage the tractor P.T.O. shaft , shut-off the motor and pull the tractor key out.
2. Remove never the covers of the machine, when it is running or runs out
3. Check at regular times (at least every 8 hours) all bolts and nuts. Re-tight them if necessary.
4. Use adequate supports when you have to work under a lifted machine.
5. Use always correct tools and wear gloves when you replace flails.
6. Collect used and excess oil and grease for environment friendly disposal.
7. Check at regular times (at least every 8 hours) the condition of the protection elements and wear-off parts. replace
them if necessary.
8. Disconnect the dynamo and the battery during electric welding-work
9. Re-placement parts must comply at least the manufacturer specifications.
You do not have doubts when you use original PERFECT parts !!!
1.3 Technische Specificaties
KT 3D-Flex –
270
KT 3D-Flex –
300
Cutting width cm
270
300
Speed flail rotor omw./min.
± 2100
± 2100
Quantity of flails n – 2,2Kg (0,9Kg)
16 (28)
18 (32)
Minimum tractor power kW/pk
48/ 65
55 / 75
Maximum tractor power (without overload clutch) kW/pk
66 / 90
66 / 90
Cutting height cm
5 – 10
5 – 10
Coupling Kat.
II
II
Offset to the recht (from middle point of the tractor) cm
550
550
Machine width cm
297
327
Machine height cm
95
95
Machine depth (from pin 3-point) cm
155 / 164
155 / 164
Machine weight Kg
1760
1880
Noise level in tractor driver area
70 dB(A)
1.4 Putting in service
Nobody should stand in between the tractor and the machine when you change the machine from
central mount- to offset-position.
1.4.1 Fitting to the tractor
The KT 3D-Flex machines are equipped with the pins are coupled to the
tractor. Secure these pins with the supplied retaining clips. The 3D-Flex is
standard a front version, where the top link pin can be placed in one of the
holes on top of the bracket for optimal adjustment.
Then connect the PTO and hydraulic hoses to the tractor when it is
completely switched off.
Questo manuale è adatto per i seguenti modelli
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