VENGE VIAS Manuale utente
USER MANUAL
CONTENTS
GENERAL NOTES ABOUT ASSEMBLY....................................................................................... 2
BOLT SIZE / TOOLS / TORQUE SPECS...................................................................................................................................2
GENERAL NOTES ABOUT MAINTENANCE................................................................................. 3
SPARE PARTS............................................................................................................................................................................4
WARRANTY................................................................................................................................................................................4
STEM / STEERER TUBE PARTS ................................................................................................ 5
1. FRAME FIT (ViAS SETUP)..................................................................................................... 7
A. DETERMINING FIT.................................................................................................................................................................7
B. ADJUSTING SADDLE AND SEATPOST POSITION............................................................................................................9
2. FORK ASSEMBLY................................................................................................................. 12
A. CUTTING STEERER TUBE....................................................................................................................................................12
B. INSTALLING THE FRONT BRAKE HOUSING AND EXPANDER PLUG .............................................................................13
C. REMOVING THE EXPANDER PLUG (if necessary).............................................................................................................14
3. FRAME ASSEMBLY .............................................................................................................. 15
A. INSTALLING BRAKE / SHIFTER HOUSINGS IN FRAME (electronic)...............................................................................15
B. INSTALLING BRAKE / SHIFTER HOUSINGS IN FRAME (mechanical)............................................................................17
4. HANDLEBAR/STEM ASSEMBLY (electronic shifting) ............................................................ 19
A. PREPARING FACEPLATE......................................................................................................................................................19
B. INSTALLING ELECTRONIC SHIFT WIRES AND HYDRAULIC BRAKE HOUSINGS ........................................................19
5. HANDLEBAR/STEM ASSEMBLY (mechanical shifting) .......................................................... 23
A. PREPARING FACEPLATE......................................................................................................................................................23
B. INSTALLING MECHANICAL SHIFT AND HYDRAULIC BRAKE HOUSINGS.....................................................................23
NON-ViAS SETUP .................................................................................................................... 28
SPARE PARTS............................................................................................................................................................................28
BRAKE HOUSING ROUTING SETUP .......................................................................................................................................28
MECHANICAL SHIFTING SETUP .............................................................................................................................................29
ELECTRONIC SHIFTING SETUP ..............................................................................................................................................29
Please note all instructions and notices are subject to change and updates without notice.
Please visit www.specialized.com for periodic tech updates.
Feedback: techdocs@specialized.com
SPECIALIZED BICYCLE COMPONENTS
15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229
0000069863_UM_EN_R1, 07/16
1
VENGE ViAS DISC USER MANUAL
IMPORTANT:
This user manual is specific to your Specialized Venge ViAS Disc bicycle. It contains important safety, performance and
technical information, which you should read before your first ride and keep for reference. You should also read the entire
Specialized Bicycle Owner’s Manual (“Owner’s Manual”), because it has additional important general information and
instructions which you should follow. If you do not have a copy of the Owner’s Manual, you can download it at no cost at
www.specialized.com, or obtain it from your nearest Authorized Specialized Retailer or Specialized Rider Care.
Additional safety, performance and service information for specific components such as suspension or pedals on
your bicycle, or for accessories such as helmets or lights, may also be available. Make sure that your Authorized
Specialized Retailer has given you all the manufacturers’ literature that was included with your bicycle or
accessories. If there is a difference between the instructions in this manual and the information provided by the
component manufacturer, please refer to your Authorized Specialized Retailer.
When reading this user manual, you will note various important symbols and warnings, which are explained below:
WARNING! The combination of this symbol and word indicates a potentially hazardous
situation which, if not avoided, could result in serious injury or death. Many of the Warnings say
“you may lose control and fall.” Because any fall can result in serious injury or even death, we
do not always repeat the warning of possible injury or death.
CAUTION: The combination of the safety alert symbol and the word CAUTION indicates a
potentially hazardous situation, which, if not avoided, may result in minor or moderate injury, or
is an alert against unsafe practices.
The word CAUTION used without the safety alert symbol indicates a situation which, if not
avoided, could result in serious damage to the bicycle or the voiding of your warranty.
INFO: This symbol alerts the reader to information which is particularly important.
GREASE: This symbol means that high quality grease should be applied as illustrated.
CARBON FRICTION PASTE: This symbol means that carbon friction paste should be applied as
illustrated to increase friction.
TORQUE: This symbol highlights the correct torque value for a specific bolt. In order to achieve
the specified torque value, a quality torque wrench must be used.
TECH TIP: Tech Tips are useful tips and tricks regarding installation and use.
SUPPLEMENTAL DOCUMENTATION
Additional documents related to the Venge (e.g. crank and bottom bracket installation) can be found at www.specialized.com.
Instructional videos can be found at http://servicevideos.specialized.com.
Shimano documents can be found at techdocs.shimano.com.
INTENDED USE
The Specialized Venge ViAS Disc bicycle is intended and tested for road biking (condition 1) use only. For more information
on intended use and structural weight limits for the frame and components, please refer to the Owner’s Manual.
2
GENERAL NOTES ABOUT ASSEMBLY
This manual is not intended as a comprehensive assembly, use, service, repair or maintenance guide. Please see
your Authorized Specialized Retailer for all service, repairs or maintenance. Your Authorized Specialized Retailer
may also be able to refer you to classes, clinics or books on bicycle use, service, repair, and maintenance.
WARNING! Due to the high degree of complexity of the Venge ViAS Disc, proper assembly requires a
high degree of mechanical expertise, skill, training and specialty tools. Therefore, it is essential that
the assembly, maintenance and troubleshooting be performed by an Authorized Specialized Retailer.
WARNING! Many components on the Venge ViAS, including, but not limited to, the handlebars and
the stem, are proprietary to the Venge ViAS. Only use originally supplied components and hardware
at all times. Use of other components or hardware will compromise the integrity and strength of the
assembly. Venge ViAS specific components should only be used on the Venge ViAS and not on other
bicycles, even if they fit. Failure to follow this warning could result in serious injury or death.
CAUTION: Do not face or ream the bottom bracket shell! This can prevent proper installation
of the crank. Your Specialized frame does not require any bottom bracket shell pre-installation
preparation, as all surfaces have been precisely machined to specific tolerances at the factory
for proper interface with OSBB/BB30 compatible crankset. Please refer to the manufacturer
instructions for crank and bottom bracket installation.
In order to successfully build the Venge ViAS Disc bicycle, it is very important to follow the order of
operations as outlined in this manual. Modifying the order of assembly will result in a longer build process.
BOLT SIZE / TOOLS / TORQUE SPECS
WARNING! Correct tightening force on fasteners (nuts, bolts, screws) on your bicycle is important
for your safety. If too little force is applied, the fastener may not hold securely. If too much force is
applied, the fastener can strip threads, stretch, deform or break. Either way, incorrect tightening
force can result in component failure, which can cause you to lose control and fall.
Where indicated, ensure that each bolt is torqued to specification. After your first ride, and
consistently thereafter, recheck the tightness of each bolt to ensure secure attachment of the
components. The following is a summary of torque specifications in this manual:
LOCATION Bolt Spec Torque (in-lbf) Torque (Nm)
Stem @ Steerer Tube 4mm 45 5.1
Stem @ Handlebar 5mm 100 11.3
Mechanical shifting - stem cable guide (bolted to stem) 3mm 45 5.1
Garmin mount bracket @ stem 2.5mm 25 2.8
Garmin mount @ bracket 2.5mm 25 2.8
Fork expander plug 4mm 45 5.1
Bottom bracket door (Di2 only) 2.5mm 10 1.1
Bottom bracket door (Carbon - mechanical or electronic) 2.5mm 15 1.7
Saddle rail clamp bolt 5mm 120 13.5
Seat collar bolt 5mm 55 6.2
Derailleur hanger 3mm 20 2.3
CAUTION: Ensure that all contact surfaces are clean and bolt threads are greased or have a
threadlocking compound (refer to the instructions for each bolt) prior to installation.
3
The following tools are required for assembly of this product:
2, 2.5, 3, 4, 5mm Allen keys
3, 4, 5mm socket Allen keys
ReachR, PullR, PointR tools
Torque wrench
Cable and housing cutters
High-quality grease
Blue threadlocker (Loctite 242)
The ReachR, PullR and PointR tools are custom tools designed to aid in the efficient and correct assembly of the
Venge ViAS Disc bicycle.
GENERAL NOTES ABOUT MAINTENANCE
The Specialized Venge ViAS Disc is a high performance bicycle. All regular maintenance, troubleshooting, repair
and parts replacement must be performed by an Authorized Specialized Retailer. For general information regarding
maintenance of your bicycle, please refer to the Owner’s Manual. In addition, routinely perform a mechanical safety
check before each ride, as described in the Owner’s Manual.
• Great care should be taken to not damage carbon fiber or composite material. Any damage may result in a loss of structural
integrity, which may result in a catastrophic failure. This damage may or may not be visible in inspection. Before each ride,
and after any crash, you should carefully inspect your bicycle for any fraying, gouging, scratches through the paint, chipping,
bending, or any other signs of damage. Do not ride if your bicycle shows any of these signs. After any crash, and before you
ride any further, take your bicycle to an Authorized Specialized Retailer for a complete inspection.
• While riding, listen for any creaks, as a creak can be a sign of a problem with one or more components. Periodically examine all
surfaces in bright sunlight to check for any small hairline cracks or fatigue at stress points, such as welds, seams, holes, and points
of contact with other parts. If you hear any creaks, see signs of excessive wear, discover any cracks, no matter how small, or any
damage to the bicycle, immediately stop riding the bicycle and have it inspected by your Authorized Specialized Retailer.
• Lifespan and the type and frequency of maintenance depends on many factors, such as frequency and type of use, rider
weight, riding conditions and/or impacts. Exposure to harsh elements, especially salty air (such as riding near the ocean
or in the winter), can result in galvanic corrosion of components such as the crank spindle and bolts, which can accelerate
wear and shorten the lifespan. Dirt can also accelerate wear of surfaces and bearings. The surfaces of the bicycle should
be cleaned before each ride. The bicycle should also be maintained regularly by an Authorized Specialized Retailer, which
means it should be cleaned, inspected for signs of corrosion and/or cracks and lubricated. If you notice any signs of
corrosion or cracking on the frame or any component, the affected item must be replaced.
• Regularly clean and lubricate the drivetrain according to the drivetrain manufacturer’s instructions.
• Do not use a high pressure water spray directly on the bearings. Even water from a garden hose can penetrate bearing seals
and crank interfaces, which can result in increased bearing and crank wear, which can affect the normal function of the
bearings. Use a clean, damp cloth and bicycle cleaning agents for cleaning.
• Do not expose the bicycle to prolonged direct sunlight or excessive heat, such as inside a car parked in the sun or near a
heat source such as a radiator.
WARNING! Failure to follow the instructions in this section may result in damage to the components
on your bicycle and will void your warranty, but, most importantly, may result in serious personal injury
or death. If your bicycle exhibits any signs of damage, do not use it and immediately bring it to your
Authorized Specialized Retailer for inspection.
4
SPARE PARTS
The spare parts listed below are either not referenced in other parts of the manual, or have been identified as
frequently needed.
PART # DESCRIPTION
S166800001 ELE MY16 VENGE VIAS SHIMANO DI2 BATTERY MOUNT FOR VENGE VIAS SEATPOST
S164700001 STC MY16 VENGE VIAS SEATPOST CLAMP KIT
S162500005 HDS MY16 VENGE VIAS HEADSET UPPER BEARING
S162500008 HDS MY16 VENGE VIAS HEADSET LOWER BEARING
S169900005 MSC MY16 VENGE VIAS GARMIN MOUNT
S159900006 MSC MY15 TARMAC MY16 VENGE VIAS DROPOUT EXIT FRAME PLUG FOR DI2 WIRE
S169900008 MSC MY16 VENGE VIAS REAR DER PLUG FOR MECHANICAL SHIFTING
S169900001 MSC MY16 VENGE VIAS BOTTOM BRACKET COVER
S169900002 MSC MY16 VENGE VIAS BOTTOM BRACKET COVER - DI2 HOLDER
S170200004 AXL MY17 ROAD THRU AXLE FRONT WITH 5MM BOLT ON 100MM X 12MM
S170200006 AXL MY17 ROAD THRU AXLE REAR WITH 5MM BOLT ON 142MM X 12MM
S170200005 AXL MY17 ROAD THRU AXLE FRONT WITH FIXED POSITION HANDLE 100MM X12MM
S170200007 AXL MY17 ROAD THRU AXLE REAR WITH FIXED POSITION HANDLE 142MM X 12MM
S160200001 SKW DT SWISS FRONT THRU AXLE WITH ROAD HANDLE 100MM X 12MM (RWS-10) (HWQXXX00S6708C)
S170200002 AXL MY17 DT SWISS RWS ROAD THRU AXLE REAR WITH ROAD HANDLE 142MM X 12MM
S152600003 HGR MY15-16 ROAD CARBON THRU AXLE DER HANGER
WARRANTY
A copy of the Specialized Limited Warranty Policy For Bicycles is provided with your bicycle, and is available from
your Authorized Specialized Retailer. It is also available for download at www.specialized.com.
5
STEM / STEERER TUBE PARTS
Many small parts for the stem and steerer tube are etched with one or more icons to denote if the part is for electronic
( ) or mechanical ( ) shifting (exceptions include the spacer stack parts and the steerer tube expander plug).
The Venge design offers a wide range of frame and component options to help the rider find the perfect position.
This range is provided through a combination of the following variables:
• Frame stack and reach - 7 size options: 46, 49, 52, 54, 56, 58, 61cm
• Spacer stack - 15 stack options: 6.5-75.5mm in 5mm increments
• Stem length - 7 options: 70, 85, 95, 105, 115, 125, 135mm
• Handlebar rise - 8 options: 0, 25mm rise x 38, 40, 42, 44cm width
• Seatpost length/setback - 6 options: 330, 380mm length x 0, 20, 35mm setback
STEM TOP CAP
S164800008
VENGE STEM
70mm: S164800013
85mm: S164800014
95mm: S164800015
105mm: S164800010
115mm: S164800011
125mm: S164800012
135mm: S164800016
STEM SHIM
MECHANICAL SHIFT : S164800001
ELECTRONIC SHIFT: S164800002
EXPANDER PLUG - DISC
S162500006
COMPRESSION RING - DISC
MECHANICAL SHIFT: S162500003
ELECTRONIC SHIFT: S162500001
CABLE GUIDE - MECHANICAL SHIFT
S164800003
VENGE SEATPOST
380 x 0mm: S164900001
380 x 20mm: S164900002
380 x 35mm: S164900003
330 x 0mm: S164900006
330 x 20mm: S164900007
330 x 35mm: S164900008
6
STEERER TUBE SPACER (LOW STACK)
HEIGHT: 5mm
S172500003 (x2)
STEERER TUBE TOP CAP (LOW STACK)
HEIGHT: 6.5mm
S172500010
TOP SPACER (HIGH STACK)
HEIGHT: 4mm
S172500002
STEERER TUBE SPACER (HIGH STACK)
HEIGHT: 5mm
S162500016 (x1)
STEERER TUBE SPACER (HIGH STACK)
HEIGHT: 10mm
S162500012 (x1)
STEERER TUBE SPACER (HIGH STACK)
HEIGHT: 20mm
S162500014 (x2)
STEERER TUBE TOP CAP (HIGH STACK)
HEIGHT: 16.5mm
S172500001
VENGE AEROFLY HANDLEBAR (0mm RISE)
38cm: S160800008
40cm: S160800001
42cm: S160800002
44cm: S160800003
VENGE AEROFLY HANDLEBAR (25mm RISE)
38cm: S160800007
40cm: S160800004
42cm: S160800005
44cm: S160800006
LOW STACK: Choose the LOW STACK TOP CAP (S172500010 - 6.5mm tall). Add either one or two 5mm low stack
spacers.
HIGH STACK: Choose the HIGH STACK TOP CAP (S172500001 - 16.5mm tall) and the HIGH STACK TOP SPACER
(S172500002 - 4mm tall). Add the desired combination of high stack spacers (5/10/20mm spacers, total 0 to
55mm) between the top cap and the top spacer.
7
1. FRAME FIT (ViAS SETUP)
A. DETERMINING FIT
Install the drivetrain on the frame (bottom bracket, crank, pedals, rear wheel, derailleurs and chain).
1
A
2
3
B
C
Fig.1: Install the lower headset bearing
A
(S162500008) on the fork.
Fig.2: Install the fork in the head tube.
Fig.3: Install the upper bearing
B
(S162500005).
Fig.3: Install the compression ring
C
(S162500001 or S162500003).
4
BRAKE GUIDE - BACK
ELECTRONIC:
S164800002
MECHANICAL:
S164800001
SHIM SLOT - FRONT
D D
Fig.4: Install the stem shim
D
(S164800001 or S164800002) into the stem. Make sure the etchings are on top
and the arrow is pointing toward the front of the bike.
Indice
