Vetus M2.C5 Manuale utente
M2.C5
M2.D5
M2.06
M3.09
Operation manual
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina a
VD01027
M2.06
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina b
Operation manual
Please enter the serial numbers here.
These numbers should be quoted when inquiring about
Customer Service, Repairs or Spare Parts (see page 6).
1
We reserve the right to make any changes without previous
notice.
Serial numbers
Engine serial number Vetus:
Mitsubishi:
Gearbox serial number:
M2.C5 M2.D5
M2.06 M3.09
340102.04
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 1
Please read and observe the information given in this operation
manual. This will enable you to avoid accidents, preserve the
manufacturer’s warranty and maintain the engine in peak oper-
ating condition.
For the Guarantee Conditions, see the Vetus Diesel Service and
Warrantee Manual.
This engine has been built exclusively for the application speci-
fied in the scope of supply and is to be used only for the intend-
ed purpose. Any use exceeding that scope is considered to be
contrary to the intended purpose. The manufacturer will not not
assume responsibility for any damage resulting therefrom. The
risks involved are to be borne by the user.
Use in accordance with the intended purpose also implies com-
pliance with the conditions laid down by the manufacturer for
operation, maintenance and servicing. The engine should only
be operated, maintained and serviced by persons which are
familiar with the former and the hazards involved.
The relevant accident prevention guidelines and other generally
accepted safety and industrial hygiene regulations must be
observed.
Unauthorized engine modifications will invalidate any liability
claims against the manufacturer for resultant damage.
Manipulations of the injection and regulating system may also
influence the performance of the engine, and its emissions.
Adherence to legislation on pollution cannot be guaranteed
under such conditions.
2
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 2
Serial numbers 1
1 Introduction 4
2 Engine description
General 6
Identification of engine parts 8
Control panels 10
3 Use
General guidelines 11
First commissioning 12
Running-in 15
Starting 16
Pre-heating 17
Cruising 19
Stopping 20
4 Routine maintenance
Introduction 21
Maintenance schedule 22
5 Maintenance
Checking the oil level 23
Checking the coolant level 24
Checking and cleaning the
raw water strainer 25
Draining water from the water
separator/fuel filter 26
(Bleeding) 26
Changing the oil 28
Battery, cables and cable
connections 30
Checking the gearbox oil level 32
Changing the gearbox oil 33
Checking valve clearance 34
Replacing the fuel filter 36
Checking the V-belt 38
Checking flexible engine mounts 39
Checking hose connections 39
Checking fastenings 39
Checking the raw water pump 40
Coolant replacement 42
Cleaning the heat exchanger 44
Checking engine rpm 47
6 Winter lay-up
Winter storage procedure 49
Recommissioning after winter
storage 51
7 Troubleshooting 54
8 Technical Data 60
9 Operating media
Lubrication Oil 65
Fuel 66
Coolant 67
10 Wiring Diagrams 68
11 Overall Dimensions 70
3
Contents
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 3
4
1
Dear customer,
Vetus diesel engines are designed both for pleasure and com-
mercial craft. Consequently, a wide range of variants are offered
to meet the requirements of specific cases.
Your engine is appropriately equipped for your vessel, which
means that not necessarily all components described in this
manual are mounted to your engine.
We have endeavoured to highlight any differences so that you
will able to locate the operating and maintenance instructions
relevant to your engine quickly and easily.
Please read this manual before starting your engine and always
observe the operating and maintenance instructions.
We are available to help with any additional inquiries.
Sincerely,
Vetus den Ouden n.v.
Introduction
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 4
5
1
Safety measures
Introduction
All safety instructions in this manual are desig-
nated by the accompanying symbol. Please fol-
low them carefully.
Pass the safety instructions to other persons operating the
engine as well.
General regulations and laws for safety and accident prevention
must also be observed.
•Never attempt to touch moving parts when the engine is run-
ning.
•Never touch hot parts of the engine, and keep flammable
materials well away from the engine.
•Always stop the engine before checking or adjusting compo-
nents.
•Always stop the engine before checking or topping up the
coolant or oil.
•NEVER open cap on top of header tank when the engine is at
operating temperature.
•Always carry out maintenance safely by only using tools well
matched in size.
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 5
6
2
Engine data tag
The VETUS engine serial number and per-
formance data are printed on the engine
data tag.
Model and engine serial number must be
given when ordering spare parts.
Engine data tag location
The VETUS engine data tag is attached to
the flywheel housing.
Engine serial number
The MITSUBISHI engine serial number is
stamped on the fuel injection pump.
(arrow)
Engine description General
VD01044 VD01036 VD01035
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 6
VD00153
7
2
Cylinder numbering
Cylinders are numbered consecutively,
beginning at the front end.
Fuel pump seal
The manufacturer shall not be held liable
for damages resulting from adjustments
made to the fuel injection pump.
The maximum engine speed adjustment
screw has been sealed to prevent this.
General Engine description
VD00152 VD00150
Lead seal
Maximum
rpm adjust-
ment screw
Adjustments to the fuel pump
are to be carried out by author-
ized Vetus-Mitsubishi Service
specialists only.
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 7
8
21 Oil filler cap
2 Raw water inlet ø20 mm
3 Raw water pump
4 Oil dipstick
5 Manual operation of fuel supply
pump
6 Oil filter
7 Water separator/fuel filter drain
plug
8 Water separator/Fuel filter
9 Connection for gearbox push-pull
cable
10 Fuse
11 Electrical system connector box
12 Fuel return pipe connection
ø8mm
13 Air inlet silencer
14 Water separator/fuel filter air bleed
nipple
15 Manual operation of electric stop
16 Fuel supply pipe connection
ø8mm
17 Fuel lift pump
18 Connection for throttle push-pull
cable
Engine description Identification of engine parts
Service side
VD01028 M2.06
340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 8
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