Viking FCU150 Manuale utente
Service
Manual
Preferred Service
This Base Manual covers general and
specific information including, but not
limited to the following models:
FCU150
Trash
Compactor
SMK-0004
FEB 2012
2Table of Contents
Table of contents
Safe Servicing Practices....................................................................3-4
Features .....................................................................................................5
Grounding Instructions........................................................................3
Section A – Installation.........................................................................6
Built-in Installation.................................................................................6
Mounting Straps...............................................................................6
Under-Counter Opening...............................................................6
Cord Clamp ........................................................................................7
Leveling the Compactor ......................................................................7
Section B – Cabinet................................................................................8
Trash Bucket .............................................................................................9
Remove................................................................................................9
Door Strap ................................................................................................9
Remove and Replace......................................................................9
Slide Rails (Cabinet) ............................................................................ 10
Remove and Re-install ................................................................ 10
Slide Rails (Bucket).............................................................................. 10
Remove and Re-install ................................................................ 10
Decorative Door Panel....................................................................... 11
Remove and Re-install ................................................................ 11
Door Pan Assembly............................................................................. 11
Remove and Re-install ................................................................ 11
Door Tab ................................................................................................. 12
Remove and Re-install ................................................................ 12
Safety Interlock Actuator.................................................................. 12
Remove and Re-install ................................................................ 12
Gasket Assembly ................................................................................. 13
Remove and Re-install ................................................................ 13
Trim Cover Assembly.......................................................................... 14
Remove and Re-install ................................................................ 14
Section C – Power Unit Mechanism.............................................. 15
Drive Belt ............................................................................................... 16
Remove and Re-install ................................................................ 16
Main Motor ............................................................................................ 17
Remove and Replace................................................................... 17
Complete Power Unit Mechanism ................................................ 18
Remove and Re-install ................................................................ 18
Drive Wheels ......................................................................................... 18
Remove and Replace................................................................... 18
Ram Screw Assembly......................................................................... 19
Prepare to Remove and Replace ............................................. 19
Compression Plate Assembly.......................................................... 19
Remove and Replace................................................................... 19
Ram Screw Assembly......................................................................... 20
Remove and Replace............................................................. 20,21
Section D – Electrical Components .............................................. 22
Access to Components...................................................................... 23
Remove Cabinet Cover ......................................................... 23,24
Re-install Cabinet Cover ............................................................. 25
Control Panel Assembly .................................................................... 25
Remove and Re-install ................................................................ 25
Display Module Assembly................................................................ 26
Remove and Re-install ................................................................ 26
Power Supply Board........................................................................... 27
Remove and Re-install ................................................................ 27
Control Board........................................................................................ 28
Remove and Re-install ................................................................ 28
Key Switch.............................................................................................. 28
Remove and Replace................................................................... 28
Interlock Switch Assembly............................................................... 29
Remove and Re-install ................................................................ 29
Upper Limit Switch Assembly......................................................... 29
Remove and Replace................................................................... 29
Lower Limit Switch.............................................................................. 30
Remove and Replace................................................................... 30
Motor Centrifugal Switch Assembly............................................. 30
Remove and Replace................................................................... 30
Motor Capacitor................................................................................... 31
Test, Remove and Replace ......................................................... 31
Odor Disk Gear Motor ....................................................................... 32
Remove and Replace................................................................... 32
Power Cable........................................................................................... 33
Remove and Replace................................................................... 33
Section E – Troubleshooting
Troubleshooting Table....................................................................... 34
Section F – Specications
Specications Table ............................................................................ 37
Section G – Diagrams and Parts List
Wiring Schematic ................................................................................ 38
3
Safe Servicing Practices
Safe Servicing Practices
To avoid personal injury and/or property damage, it is important that Safe Servicing Practices be
observed. The following are some limited examples of safe practices.
1. DO NOT attempt a product repair if you have any doubts as to your ability to complete it in a safe
and satisfactory manner.
2. Before servicing or moving an appliance, remove the power cord from the electrical outlet, trip the
circuit breaker to the OFF position, or remove the fuse.
3. Never interfere with the proper operation of any safety device.
4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE. SUBSTITUTIONS MAY
DEFEAT COMPLIANCE WITH SAFETY STANDARDS SET FOR HOME APPLIANCES.
5. GROUNDING: The standard color coding for safety ground wires is GREEN, or GREEN WITH
YELLOW STRIPES. Ground leads are not to be used as current-carrying conductors. It is
EXTREMELY important that the service technician re-establish all safety grounds prior to completion
of service. Failure to do so will create a hazard.
6. Prior to returning the product to service, ensure that:
• All electrical connections are correct and secure
• All electrical leads are properly dressed and secured away from sharp edges, high-temperature
components, and moving parts
• All non-insulated electrical terminals, connectors, heaters, etc., are adequately spaced away from
all metal parts and panels
• All safety grounds (both internal and external) are correctly and securely connected
• All panels are properly and securely re-assembled
NOTE
This service manual is intended for use by persons having electrical and mechanical training and a
level of knowledge of these subjects considered acceptable in the appliance repair trade. Viking Range
Corporation cannot be responsible, or assume any liability, for injury or damage of any kind arising
from the use of this manual.
Grounding Instructions
FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PROPERLY GROUNDED.
This power cord on this appliance is equipped with a three-prong (grounding) plug which mates with a
standard three-prong (grounded) receptacle.
If there is a two-prong outlet located where you will install the compactor, it is your responsibility to have
it replaced with a properly grounded three-prong wall receptacle.
DO NOT, UNDER ANY CIRCUMSTANCES, CUT OR REMOVE THE THIRD (GROUND) PRONG FROM
THE POWER CORD.
A 120-volt, 60 Hz., A.C., 15 amp fused and grounded electrical supply is required (time-delay fuse
or circuit breaker is recommended). It is recommended that a SEPARATE CIRCUIT serving only this
appliance be provided.
DO NOT USE AN EXTENSION CORD WITH THIS APPLIANCE.
4
SAVE THESE INSTRUCTIONS
REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL AND
TECHNICAL SHEETS BEFORE BEGINNING REPAIRS.
Pride and workmanship go into every product to provide our customers with quality products. It is possible, how-
ever, that during its lifetime, a product may require service. Products should be serviced only by a qualied service
technician that is familiar with the safety procedures required in the repair and who is equipped with the proper
tools, parts, testing instruments, and the appropriate service manual.
Safety Information
We have provided many important safety messages in this
manual and on the appliance. ALWAYS read and obey all
safety messages. This is the safety alert symbol.
This symbol alerts you to hazards that can kill or hurt you
and others. All safety messages will be preceded by the
safety alert symbol and the word “DANGER”, “WARNING”, or
“CAUTION”. These words mean:
All safety messages will identify the hazard, tell you
how to reduce the chance of injury, and tell you
what can happen if the instructions are not followed.
To locate an authorized servicer, call:
Viking Customer Service
Phone No. 1-888-845-4641
Address your written correspondence to:
Viking Preferred Service
1803 Hwy 82 West
Greenwood, MS 38930
Safe Servicing Practices
5
How the compactor works
The compactor compresses household trash up to 1/6 of its original volume. It will compact normal household trash
including milk cartons, glass and plastic bottles, containers and jars, tin cans, wrappings, boxes, food wastes, etc.
When you start the compactor, an electrically powered ram moves down into the trash bucket, compresses the trash
and then returns to the“UP” position and shuts o automatically.
NOTE: The ram travels about 2/3 of the way down into the trash bucket. Because of this, the trash bucket must be at
least 1/3 full before you will notice any compression.
Features
ELECTRICAL
COMPONENTS
SECTION D
POWER UNIT
MECHANISM
SECTION C
CABINET
SECTION B
6Section A – Installation
Your compactor has been designed to require minimum
space without loss of capacity.
Built-in Installation
MOUNTING STRAPS
TOP OF
COMPACTOR
FRONT OF
COMPACTOR
Two under-counter mounting straps are provided. Use
these straps to secure the compactor to the underside
of a countertop.
Fasten the slotted end of the straps to the compactor
using the holes in the top of the compactor cabinet as
shown.
NOTE: When installation compactor under granite or
solid surface countertops, bend the mounting straps so
they can be secured to the adjacent cabinetry.
UNDERCOUNTER OPENING
Opening
15" Wide
34-1/2" High
22" Deep
15" W
345/8" H
24" D
12" MIN
ELECTRICAL
OUTLET
The compactor requires an under-counter opening 15-in.
wide, 34-5/8-in. high, and 24-in. deep.
Plan to provide an electrical outlet in the opening that
meets all applicable electrical codes and requirements.
See “Grounding Instructions” on Page 2 for specic
information.
7
Section A – Installation
CORD CLAMP
The compactor is equipped with a 6-ft. long power cord.
Use the cord clamp to prevent excess power cord from
being pinched beneath the cabinet during installation or
service.
CORD
CLAMP
Leveling the Compactor
Your compactor has four adjustable levelers; (2) rollers in
the rear and (2) legs in the front. They allow you to adjust
for uneven oors and also trim the unit up to t an under-
counter installation.
BACK OF
COMPACTOR
WOOD
BLOCK
ADJUSTING
SCREWS
SLOTS
ROLLERS
To level the back of the compactor:
Tip the back of compactor up and onto a wood block.
Loosen the adjusting screws only far enough to move the
rollers to a higher or lower slot. Retighten the adjusting
screws and remove the wood block.
FRONT OF
COMPACTOR
WOOD
BLOCK
LEVELING
LEGS
To level the front of the compactor:
Tip the front of compactor up and onto a wood block.
Turn the leveling legs in or out to the desired position.
Remove the wood block.
8
G EC, D
BA H
I
Section B – Cabinet
Cabinet
The compactor’s main cabinet supports and encloses
a number of sub-assemblies. These include the trash
bucket, the door, the motor, the ram, and the electrical
controls and components.
Legend
A. Trash Bucket
B. Trash Bucket Door and Slide Pan
C, D. Slide Rails
E. Door Pan Assembly (Includes Door Tab)
F. Decorative Door Panel with Handle
G. Door Strap
H. Safety Interlock Actuator
I. Gasket Assembly
F
9
Section B – Cabinet
Trash Bucket
REMOVE
To remove the bucket completely from the cabinet for
repairs or cleaning, follow these instructions.
1.
2.
3.
BUCKET SLIDE
RELEASE TAB
SCREW
1. Pull out trash bucket until it stops.
2. Remove one screw from each of the bucket slides.
3. Press down on left and right bucket slide release tabs
while pulling the bucket out of the cabinet.
Door Strap
REMOVE AND REPLACE
Should either door strap become damaged, replace with
a new one.
TRASH
BUCKET
DOOR
BUTTON
SPACER DOOR
STRAP BOLT
1. Remove the bolt and spacer that attach the door strap to
the side of the trash bucket door.
2. Remove the strap by sliding the keyhole area of the
slotted hole over the button.
3. Install the replacement door strap on the button and
align the bolt hole with the hole in the trash bucket
door.
4. Hold the spacer in position between the trash bucket
and the strap. Secure with the bolt.
10 Section B – Cabinet
Slide Rails (Cabinet)
REMOVE AND REINSTALL
The compactor’s slide rails may become bent from mis-
use or the ball bearings may become worn.
RAIL
SPRING CLIPS
SCREW
NUT
SCREWS
1. Remove trash bucket assembly. (See Trash Bucket,
Remove.)
2. Remove two Phillips head screws from the front and
rear of the left track slide rail. NOTE: It is necessary to
slide the inner rail to access both screws.
3. Remove the slide rail from the cabinet.
4. To re-install, place slide rail onto the three “spring
clips” inside of the cabinet. Align holes in rail with
bracketed holes on inside of cabinet and secure with
two Phillips head screws. Repeat for other side.
Slide Rails (Bucket)
REMOVE AND REINSTALL
RAIL
BUCKET
SCREW
SCREWS
1. Remove four Phillips head screws that secure the left
slide rail to the bucket. Remove the rail.
2. Repeat Step 1 for the right slide rail.
3. Installation is the reverse of removal.
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