Installation Manual for VMAC
System V900109
2014-2011 International TerraStar MaxxForce 7
6.4L Diesel
GENERAL INFORMATION .......................................................................4
BEFORE YOU START........................................................................................ 4
ADDITIONAL REQUIREMENTS ........................................................................... 4
PART 1: WARRANTY AND SYSTEM ID ..................................................5
PART 2: PREPARING FOR INSTALLATION ...........................................8
2.1 PREPARING FOR INSTALLATION –ELECTRICAL................................................. 8
2.2 PREPARING FOR INSTALLATION –MECHANICAL............................................ 10
PART 3: INSTALLING MAIN BRACKET, COMPRESSOR AND COOLER
.................................................................................................................12
3.1 INSTALLING THE MAIN BRACKET AND COMPRESSOR...................................... 12
3.2 INSTALLING THE OIL COOLER .................................................................... 14
PART 4: INSTALLING THE TANK –4X4 ...............................................19
4.1 INSTALLING THE AIR OIL SEPARATOR TANK................................................. 19
4.2 INSTALLING THE AIR OIL SEPARATOR TANK HOSES ........................................ 21
PART 5: INSTALLING THE TANK –4X2 ...............................................24
5.1 INSTALLING THE TANK BRACKETS............................................................... 24
5.2 INSTALLING THE TANK ASSEMBLY AND HOSES.............................................. 26
PART 6: INSTALLING THE CONTROL COMPONENTS .......................29
6.1 INSTALLING THE COMPONENTS ................................................................. 30
6.2 CONNECTING THE IN-CAB WIRING ............................................................ 30
6.3 PARK/NEUTRAL SIGNAL .......................................................................... 32
PART 7: FINISHING THE INSTALLATION.............................................34
7.1 COMPLETING THE INSTALLATION ............................................................... 34
7.2 CONNECTING TO SWITCHED POWER .......................................................... 36
7.3 SECURING THE WIRING ........................................................................... 36
7.4 ADDING OIL TO THE SYSTEM .................................................................... 37
7.5 SAFETY TEST ......................................................................................... 37
7.6 BEFORE STARTING THE ENGINE CHECKLIST .................................................. 38
7.7 AFTER STARTING THE ENGINE CHECKLIST .................................................... 39
7.8 SETUP,PERFORMANCE TESTING AND ADJUSTMENTS..................................... 40
7.9 AUXILIARY AIR RECEIVER ......................................................................... 42
ACCESSORY PRODUCTS FROM VMAC ..............................................43
