VMB TL-072 Manuale di istruzioni

V.07.14

OPERATING INSTRUCTIONS USER MANUAL

MANUAL DE INSTRUCCIONES

TOWERLIFT

TORRE ELEVADORA

TL-072

GBE USA

LIFTING TOWER TL-072

TORRE ELEVADORA TL-072

PRO LIFTS S.L.

C/ Ciudad de Barcelona Nº19

Pol.Ind. Fuente del Jarro

46988 Paterna (Valencia)

Tlf Export: +34 96 171 81 86

Tlf Nacional: 96 171 81 83

[email protected] - www.prolifts.es

Manufacturer - Fabricante

Este manual de usuario y catálogo anexo de piezas de repuesto es propiedad de PRO LIFTS S.L.

Queda prohibida su reproducción total o parcial por cualquier medio que la tecnología actual permita.

MADE IN SPAIN (EU)

BGV-C1

BGG-912

EC Conformity Declaration pursuant to the EC Machinery Directives 89/392/CE and

98/37/CE: Manual lifters

Find a copy of the certiﬁcations at the end of this booklet.

Puede ver una copia de las certiﬁcaciones al ﬁnal del manual.

Features of the TL-072 towerlift / Características TL-072....................3 - 4

English Quick operation guide....................................................................5 - 11

Manual de usuario Español.......................................................................... 12 - 19

Sketches / Planos piezas................................................................................ 20 - 27

Spare part list / Lista de repuestos..............................................................28 - 30

Certifications / Certificaciones......................................................................31

CONTENTS / ÍNDICE

F: Forks / Brazos de carga

K: Tightening knob for transport / Pomo seguridad transporte patas

S: Transport compartment / Alojamiento de transporte

T: Transport wheels / Ruedas de transporte

V: Working compartment / Alojamiento de trabajo

TL-072

H: Handle / Manivela

L: Spirit level

N: Force on hand crank / Fuerza sobre manivela

P: Leg / Pata

Q: Stabilizer / Estabilizador

R: Catch pawl / Gatillo bloqueo patas

SRS: Sequence Retainer System

W: Winch / Cabrestante

TL-072

SRS

ALS-C

ALS-1

ALS-2

ALS-3

Quick operation guide ENGLISH

CONTENTS

1. Introduction.

2. Technical information.

3. Safety precautions.

4. Operation.

5. Maintenance.

6. Guarantee.

1. INTRODUCTION

Dear customer, in order to ensure a safe

and reliable operation of the TL-072

towerlift please follow the instructions in

this booklet carefully. Before operating the

lift, read the instructions completely and

please note the technical information con-

tained within this manual.

All VMB products undergo very rigorous

testing, under strict conditions and they

are monitored continuously during the ma-

nufacturing process.

In order to guarantee the lifts function and

safety, only original parts from the manu-

facturer must be used. If any parts other

than those of the manufacturer are used,

or the product is modiﬁed in any way, the

user forfeits all warranty rights to claim.

VMB reserves the right to modify the pro-

duct speciﬁcations without prior notice.

The model type, production year and se-

rial number must be quoted in any queries

or orders for spare parts.

2. TECHNICAL INFORMATION

2.1 - TL-072 Towerlift.

2.2 - Designed to lift loads, such as trus-

sing and lighting systems, vertically, up to

different heights.

2.3 - Maximum load : 240 kg (529 lb).

2.4 - Minimum load: 25 Kg (55 lb).

2.5 - Security :

ALS (Automatic Lock System).

2.6 - Maximum height : 6.50 m (21.3’).

2.7 - Folded height : 1.98 m (6.5’).

2.8 - Work surface :

2.2 x 2.2 m (7.2’ x 7.2’).

2.9 - Unit weight : 114 Kg (251 lb).

2.10. - Load support:

Short forks (54.5 cm).

2.11 - Construction material : 6082-T6

alluminium for the main body, comprised

of 4 proﬁles and a lifting carriage. Base

and legs are made of steel proﬁle accor-

ding to DIN 2394. Catches and pulleys of

ST-37 steel.

2.12 - Winch: 900 Kg Maximum load with

automatic brake.

Certiﬁcation CE and GS TÜV.

2.13 - Cable : Steel DIN 3060. Quality 180

Kg/mm2twist resistant.

Cable diameter: 6 mm

Quick operation guide ENGLISH

3. SAFETY PRECAUTIONS.

2.14 - Adjustable stabilizing feet with rub-

ber non-slip supports.

2.15 - Safety catches to anchor the legs.

2.16 - Antirust protection, primed paint

with cured polyester dust cover. The tower

can be supplied with natural aluminium

ﬁnish or black (version B).

2.17 - Spirit level to adjust the tower ver-

tically.

2.18 - Swivel wheels to transport the lift

when folded.

3.1 - The TL-072 is a machine designed to elevate

loads upwards in a vertical direction, It should NEVER

be used as a platform to elevate people.

3.3 - The maximum load indicated on the characteristics

label and the instructions manual should not be excee-

ded.

3.4 - This lift should NEVER be used to elevate a load

that has not been properly checked. It is necessary to

verify that the load is correctly supported and centred

on the appropriate lift support so that the weight of the

load will only elevate in a vertical direction.

3.2 - Only place the lift on hard, ﬂat surfaces always

checking that it is in a vertical position by using the bub-

ble level indicator (L) found on the base. Adjust the leg

stabilizers (Q) by turning the handles (H) to level if ne-

cessary. NEVER use wedges or other foreign objects to

balance the lift.

Quick operation guide ENGLISH

3.6 - NEVER use the lift on a vehicle or any other mobile

surface.

3.7 - If there is a possibility of strong winds or gusts,

place the lift on the ground ﬁrmly and secure it with the

use of straps. NEVER attach a strap to a vehicle or any

other object that can possibly be moved.

3.8 - NEVER move the lift whilst it is carrying a load. It

is not advisable to carry out any type of horizontal mo-

vement even small positional adjustments.

3.9 - NEVER allow any team member below the load or

anybody else in the lifts operating zone.

3.10 - Take care with all obstacles above the lift and

its extension zone such as cornices, balconies, and

luminous signboards. It is very important to avoid the

presence of all types of cables below the extended lift.

3.5 - Check that the legs (P) are placed and set-up co-

rrectly with their safety pins (R) inserted and locked.

Quick operation guide ENGLISH

3.11 - Do not use stepladders on the lift or use it as a

support for them.

3.12 - Before using the lift, check the condition of the

cable. The cable should not have broken threads or

show any signs of crushed/ﬂattened areas. NEVER use

faulty cables, always change them if there is any doubt.

Only use VMB steel cables; reference: DIN 3060.

Quality: 180KG/mm and torsion resistant.

3.14 - Do not grease or lubricate the winch’s braking

mechanism. The brake disks have been greased with

a special heat and pressure resistant solution. Other

products should not be used to avoid negative effects

regarding the braking mechanism.

3.15 - The minimum load to avoid problems regarding

the braking mechanism is 25Kg. Without this load the

brake will not work.

3.16 - NEVER take apart the crank of the winch when

the lift is carrying a load or extended.

3.13 - All sections must be lowered ﬁrst, and the legs

placed in its transport position, before transportation.

Quick operation guide ENGLISH

3.17 - Only original replacement parts should be used.

ORIGINAL

4. USER INSTRUCTIONS.

4.1 - Place the lift on a ﬁrm, ﬂat surface

in the area it is to be used with the help of

the transport wheels (T).

4.2 - Untighten the security knobs (K) and

remove the legs (P) from their transport

compartment (S) and fully insert them into

their working positions (V) checking that

they are ﬁxed by the pins (R).

4.3 - Check that the lift is in vertical posi-

tion using the spirit level (L) at the base of

the tower, adjust the stabilizer (Q), turning

the handle (H) if necesary.

4.4 - Release the forks (F) and place them

in its working position ready to take the

load on them. Insert the pins to block the

forks.

4.5 - DO NOT OVERLOAD THE LIFT.

MAXIMUM LOAD IS 240 kg (529 lb) TL-072

The lift should NEVER be overloaded.

Safety at work is the most important is-

sue. Place the load onto the lift using an

adequate VMB support according to the

need, use so that the weight of the load

will only be elevated in a vertical direction.

The minimum load is 25 Kg.

4.6 - How to place the load:

Always load as close to the tower as

possible. The maximum load diminishes

according to the distance from the body

of the tower as illustrated in the diagram

4.6.1, which shows the load on the gravity

centre with distances to the lifting carriage

at a maximum lifting. Use a VMB adaptor

if necessary.

CAUTION

When two towers are used to elevate a

truss bridge, or many towers to elevate a

structure of any type, it is almost impos-

sible that two or more people co-ordinate

the winches elevating or lowering the

loads, at exactly the same pace. At a cer-

tain point each tower will be extended to

different height. For this reason it is ne-

cessary that the structure does not stretch

and allows for these differences.

With a rigid ﬁxation and if the level diffe-

rence is signiﬁcant, the force generated

from the handle of the winch will deform

the structure and apply a lateral force to

the lifts causing them to break and block.

Quick operation guide ENGLISH

Diagram 4.6.1

Distance from the

load’s center to the

lifting carriage

Maximum load

TL-072

A25 cm

(0.82’) 240 kg (529 lb)

B30 cm

(0.98’) 208 kg (458.5 lb)

C40 cm

(1.31’) 156 kg (343.9 lb)

D50 cm

(1.64’) 125 kg (275.6 lb)

For large forks:

E60 cm

(1.97’) 104 kg (229.3 lb)

4.7 - Elevation:

Turn the winch crank clockwise (N1) to lift

the carriage and proﬁles. The ALS sys-

tems enable the lift to rise and automati-

cally block the carriage and proﬁles whilst

rising ensuring that it will never fall. This

enables the cable to be without any force

and means it is only used for the elevation

and descent of the lift. The SRS (Sequen-

ce-Retainer-System) will also ensure that

the proﬁles rise in sequence, one after the

other.

4.8 - Hold:

The tower can be left in any intermediate

position if it is necessary. Just stop turning

the handle of the winch and gently turn it

in an anticlockwise direction (N2) to block

the last proﬁle risen. The ALS lock will

take the pressure of the load and release

strain applied on the cable.

4.9 - Lowering:

To bring the lift down you need to ﬁrst

turn the winch handle slightly clockwise

(N1) and at the same time pull the red

ALS lock (ALS-1) out. This releases the

blocking systems. Then turn the handle

anti-clockwise (N2), whilst maintaining the

ALS lock pulled out until the proﬁle has

been completely lowered. All red ALS

locks (ALS-2, ALS-3 & ALS-C) should be

pulled out one by one whilst the handle is

turned anti-clockwise (N2) and the proﬁles

are brought down, one by one.

Security system ALS / ILS

The TL-072 incorporates the patented

security system ALS (Automatic Lock

Security). This VMB red trigger system

automatically blocks the tower in the posi-

tion it is left in. Each section of lift has an

ALS that blocks the section in the unlikely

event of the cable breaking.

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