Von Duprin XP98 Manuale utente

*911000-00*

911000-00

Devices covered by these instructions:

XP98/XP99 Rim Exit Device

XP98-F/XP99-F (Fire) Rim Exit Device

CDXP98/CDXP99 (Cylinder Dogging) Rim Exit Device

Index:

•Screw chart............................ 2

•Preparation chart.................... 3

•Device installation................ 4-6

•Retrofit installation.................. 7

•Hex dogging information......... 8

•CD (cylinder dogging) ............. 9

•Cut device.............. 10

•954 strike installation............ 10

Special tools needed:

Taps: #10-24, 1/4”-20

Drill bits:#7, #25, 1/8”, 1/4”,

5/16”, 3/8”, 13/32”

Please give these instructions to building owner after device is installed

Rim Exit Device

XP98/XP99

Installation Instructions

#10-24 X 3/4” (2 qty)

#10-24 X1-1/8” (2 qty)

#10 X 1-1/4” Wood screw (2 qty)

Surface mount or

Sex bolts (2-1/4” door)

Surface mount (wood)

Sex bolts (1-3/4” door)

#10-24 X1” (2 qty)

#10 X 1-1/4” Wood screw (2 qty)

Surface mount (metal)

Surface mount (wood)

SCREW CHART

Cover screw

#8-18 X 3/8” Thread cutting (4 qty)

Metal frame

1/4”-20 X 3/4” (3 qty)

#10-16 X 3/8” Thread cutting (2 qty) End cap screw

#10-24 X 1” (4 qty)

#10-24 X 1-1/2” (4 qty)

#10 X 1-1/4” Wood screw (4 qty)

Surface mount or

Sex bolts (2-1/4” door)

Surface mount (wood)

Sex bolts (1-3/4” door)

#10-24 X1-3/8” (4 qty)

#10-24 X 1-7/8” (4 qty)

990 Trims (1-3/4” door)

990 Trims (2-1/4” door)

- Packaged with trim -

SCREW CHART

Metal frame

1/4”-20 X 3/4” (6 qty)

Wood frame

#14 X 1-1/2” Wood screw (3 qty)

909 Strike

954 Strike

For XP98-F/XP99-F (fire) wood door

Center case - 2 support holes

#825 Sex bolts (2) required

3/8” Drill thru

5/8” Spade drill

1/16” Deep outside

Wood or

composite

1/16”

#25 Drill #10-24 tap

1/8” Drill pilot 1” deep

Metal

Wood

Center case - 4 holes

Surface mount Sex bolts or 990 trims

#25 Drill

#10-24 tap

1/8” Drill

pilot 1” deep

1/4” Drill (device side)

13/32” Drill (trim side)

13/32”

Drill thru

Metal

Wood

Metal

Wood

Surface mount Sex bolts

#25 Drill

#10-24 tap

1/8” Drill

pilot 1” deep

1/4” Drill (device side)

13/32” Drill (trim side)

13/32”

Drill thru

Metal

Wood

Metal

Wood

*End cap bracket - 2 holes

*Prepare holes after center case is

mounted and device is leveled

PREPARATION CHART

RHR shown

(LHR opposite)

Go to “Device Installation” on next page before using this preparation chart

Outside cylinder applications:

Mark with template and cut-out:

Metal door (cut device side)

Wood door (cut thru)

Door cut-outs

For trim applications with working

lever, thumbpiece, or knob:

Mark with template and cut out:

Metal door (cut device side)

Wood door (cut thru)

39-13/16”

To finished

floor

RHR Shown

(LHR opposite)

909 Strike

Prepare holes thru center of 2

outer slots and install screws.

909 Strike

Align strike on C and mark

the two outer slots.

Draw horizontal device and

strike center line (C ).

For 954 strike,see page 10

Strike Body

(against door)

See “Screw Chart” on

page 2 for screw

type and size

#7 Drill

1/4”-20 tap

2 places

Metal

DEVICE INSTALLATION

Strike Body

(against door)

Note: For retrofit applications where an existing 98/99 Rim device is

being replaced, see “Retrofit Installation” on page 7.

Position template against strike

and on and mark door.

909 strike shown,

954 strike also works

with this template

Mark

vertical C

Template

(align on Cand

against strike)

Mark 6

holes

If Necessary, Remove NL Drive Screw

5Prepare lock side of door

for device and trim.

See “Preparation Chart” on page 3 for

drill, tap, and cut-out information

See trim instructions for pull side door

preparation. Line X-Xin trim instruc-

tions is same as vertical device C .

7Secure device center case to

door and install trim (if using).

Center

case

cover

center

case

Trim

(optional)

1-1/2” Minimum clearance

(with end cap removed)

if device is too long for

door, see “Cut Device”

on back cover

8Install mounting bracket

and end cap.

Secure

mounting

bracket

and end cap

Mounting

bracket flush

Level device

Mark and prepare 2

mounting holes

See “Preparation Chart” on page 3 for drill and tap sizes

IMPORTANT: Two support

screws MUST be installed

With NL drive screw removed, key locks and unlocks lever, knob,

or thumb piece. For trims listed below, REMOVE NL drive screw.

996L 696TP 990TP

996K 697TP

With NL drive screw installed, key retracts latch bolt. DO NOT remove

NL drive screw for the following applications:

NL, EO, DT trims and 98/99-2 double cylinder devices (i.e. TP-2,

L-2, and K-2).

If trim being installed is "BE" (i.e. 996L-BE), trim lock tumbler on

back of device must be in UP position before device is installed.

This allows trim to be unlocked at all times.

*996L-BE

*996K-BE

*E996L

*E996L-BE

*696TP-BE

*697TP-BE

*990TP-BE

NL drive screw

Factory installed on

back of center case

Correct

Orientation

(RHR shown)

Incorrect

Orientation

trim lock

tumbler in

UP position

If necessary,

remove drive

screw and

rotate cam

until trim lock

tumbler is in

UP position,

then reinstall

drive screw

360˚

10 When properly adjusted, secure

strike with additional screw(s).

IMPORTANT!

Perform operational check.

B. With door closed, push device pushbar.

Device should allow door to open.

A. With door closed, push against

door without touching device.

Device should NOT allow door to open.

C. If device does not function as described,

adjust strike position and continue

operational check until device functions

as described above.

Strike plate

#7 Drill

1/4”-20 tap

Metal

Locate hole at

center of slot

#7 Drill

1/4”-20 tap

2 places

909 Strike

954 Strike

9Verify gap between latch bolt and

strike and adjust strike as needed.

Strike MUST have some gap

Gap

(no more than 3/16”)

12 Note about the XP latch operation

The XP latch bolt operates differently from a

standard latch bolt. When the pushbar is

depressed, the latch bolt does not retract.

This is normal because the XP latch bolt can

swivel in both directions.

Latch bolt

IMPORTANT!

Remove existing exit device

and old strike from door.

Exit device

Match master cam function

for new XP device to that of

removed exit device.

NL drive

screw

A. Inspect underside of old center case for master cam.

B. If NL drive screw (shown below) has been removed, it

must be removed from new XP center case as well.

If NL drive screw is present in old center case, leave

NL drive screw in new XP center case.

Lock

slide

Master

cam

RETROFIT INSTALLATION

2Install new 909 strike to

replace 299/299F strike.

A. Re-drill and tap existing center strike hole for 1/4”-20.

B. Attach strike to frame with new center screw and

locking plate and position strike against door.

C. Mark and prepare 2 outer holes for 1/4”-20 and

install screws.

Existing center

strike hole

Locking

plate

3Mark and prepare 2 new

support holes in door.

A. Align plastic template with existing holes as shown.

B. Mark 2 new holes as shown.

C. Prepare 2 new holes per chart below:

#25 Drill

#10-24 tap

Metal

Wood

1/8” Drill

pilot 1” deep

2 new holes

Plastic template

Go to page 5-6 and continue

device installation steps 7-10.

909 strike

*See page 11 for 954 installation

NOTE:

If plastic template will not align correctly with the 4 outer holes,

bolt new XP exit device on door temporarily with the 4 screws

and use it as a template to mark the 2 holes shown above.

Old 299/299F or 499F strike cannot be used

with XP98/99 device. Strike must be

removed and replaced with new strike.

Old strikeReplace with

299/299F909

499F954*

CAUTION

HEX DOGGING INFORMATION

Note: Panic devices are shipped dogged

(pushbar down).

1. To undog device, place hex key in hole as

shown and turn counterclockwise releasing

pushbar.

To undog exit device:

Note: Dogging is recommended during times of

high traffic through door.

1. Depress pushbar.

2. Place hex key in hole as shown and turn

clockwise. Pushbar stays in down position.

To dog exit device:

Hex key

CCWCW

CD (CYLINDER DOGGING)

1. Remove mortise cylinder cam and

reinstall in reverse (Figure 1).

2. Insert key and rotate cam to install

the cylinder to the cover plate (Figure 2).

3. Remove key to slide cover plate in

position in the mechanism case.

Std. mortise

cylinder

Mortise

cylinder

cam

Std. mortise

cylinder

Mortise

cylinder

cam

CD function conversion

Figure 1

Figure 2

Std. mortise

cylinder

Cylinder

collar

Dogging

plate cover

Offset toward

pushbar

Cylinder

locating washer

Cylinder

lock nut

Mechanism

case

2. Turn cylinder key clockwise approx.

1/8 turn for standard dogging

Dogging procedure

1. Depress pushbar

(DO NOT USE ON FIRE RATED DEVICE)

Pushbar

954 STRIKE INSTALLATION

Install strike hook

along exit device C.

#7 Drill

1/4”-20 tap

2 places

Mark 2 slotted holes

for strike.

Strike hook

#7 Drill

1/4”-20 tap

2 places

Door

noilluM

Strike body

(against hook)

Prepare 2 holes and install 2

screws as shown.

2Tape and mark area being cut.

CUT DEVICE

Cut device square

and remove all

burrs

1-1/2” minimum clearance

(with endcap removed)

Device aligned

with mounting

holes

3Cut device square.

NOTE: Device must

be cut square for

proper end cap fit

4Slide anti-rattle clip into device.

Tape

Cover plate

(flush to end of channel)

Pushbar

Remove anti-rattle clip

1Measure amount to cut off device.

Anti-rattle

clip

2”

Minimum

If 5/8” diameter wire access hole

has been predrilled in door, cut

device 5/16” from center of hole.

Note

5/16”

1/16”

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