Vortex Combo-pac Manuale utente

CP-1605

Installation Instructions

combo-pacTM

hot water air handler

with high efficiency EC motor and

iStat6 Control

45 Cowansview d.

Cambridge, Ontario

N1 7L2

Phone: 888-781-8151

Fax: 888-670-2544

[email protected]

www.vortexsource.com

CP-1605

Table of Contents

TYPICAL PLUMBING CONNECTIONS .......................................................................................................... 5

ELECT ICAL WI ING DIAG AM .................................................................................................................. 7

INT ODUCTION ............................................................................................................................................ 10

HOW IT WO KS ........................................................................................................................................... 11

COOLING.......................................................................................................................................................... 11

HEATING .......................................................................................................................................................... 11

CONTINUOUS FAN ............................................................................................................................................ 11

P ODUCT DESC IPTION ............................................................................................................................ 11

CABINET .......................................................................................................................................................... 11

HEATING COILS ................................................................................................................................................ 12

FAN AND MOTO .............................................................................................................................................. 12

CI CULATING PUMP .......................................................................................................................................... 12

CHECK VALVE .................................................................................................................................................. 12

CONNECTING TO A WATE HEATE ................................................................................................................... 12

CONNECTING TO A BOILE ................................................................................................................................ 12

EQUIPMENT SELECTION AND SIZING ...................................................................................................... 13

HEAT LOSS ...................................................................................................................................................... 13

AI HANDLE SELECTION ................................................................................................................................. 13

DUCT LAYOUT .................................................................................................................................................. 13

PLUMBING LAYOUT ........................................................................................................................................... 14

INSTALLATION ............................................................................................................................................. 14

AI HANDLE MOUNTING .................................................................................................................................. 15

DUCTWO K ...................................................................................................................................................... 15

ISK OF FEEZING ........................................................................................................................................... 16

ELECT ICAL ................................................................................................................................................ 16

THE MOSTAT ................................................................................................................................................... 16

A/C CONDENSING UNIT .................................................................................................................................... 17

STA T-UP P OCEDU ES........................................................................................................................... 17

SE VICE AND MAINTENANCE ................................................................................................................... 19

T OUBLESHOOTING ................................................................................................................................... 20

EFE TO THE CONT OLS MANUAL AS WELL. ..................................................................................................... 20

THE MOSTAT CALL EO ............................................................................................................................... 20

PUMP DOES NOT UN ........................................................................................................................................ 20

PUMP IS NOISY AT STA T-UP ............................................................................................................................. 20

WATE HEATE T&P IS WEEPING ...................................................................................................................... 20

INSUFFICIENT O NO HEAT ................................................................................................................................ 20

COLD WATE AT HOT FAUCET ............................................................................................................................ 21

FAN UNS FO COOLING BUT NOT HEATING ........................................................................................................ 21

HEATING DU ING STANDBY MODE ..................................................................................................................... 21

combo-pac AI HANDLE PA TS & ACCESSO Y LIST ........................................................................ 22

P ODUCT WA ANTY ............................................................................................................................... 23

CP-1605

Important notes For the Installer



A Quick Check List

 Are the water connections to the water heater oriented in a way to

avoid trapping air in the heating circuit? (see diagram on next page)

 Is the purge valve installed on the return line from the air handler

upstream from the isolation valve?



Is the air handler hung and isolated to avoid transmitting vibration

through framing and duct work? Or is the air handler on a

housekeeping pad?

 Are the isolation valves full-port? estrictive valves will limit

performance.

 Are Thermostat connections correct, including cooling and continuous

run connections?

 Have the packing materials been removed from the blower and the

pump ?

 Is there an installation manual for the home owner ?

 Is the unit accessible? Are there clearances for service and component

replacement?



Are the supply plenum and return duct/drop acoustically lined ? (at

least 6ft. of the return duct/drop and the supply plenum are

recommended)

 Is the filter cover in place? Is a clean filter in place? Is the supplied

filter rack installed?

CP-1605

TYPICAL PLUMBING CONNECTIONS

CP-1605

ELECT ICAL WI ING DIAG AM

Motor choke required for 3/4hp only

CP-1605

Physical Properties

Cabinet dimensions Supply air

eturn air water

inlet Shipping

Model Type A

depth

width

height

d x e f x g and

outlet Weight

CP30 20” 14” 24” 12”x16” 14”x18” 1/2” 80 lb.

CP63, CP70,

CP80 22” 25” 31.5” 20”x20” 18”x23” 3/4” 110 lb.

CP100 22” 25” 53.5” 20”x20” 18”x23” 1” 120 lb.

Unit Specifications: combo-pac ECTM air handlers

MODEL: CP30-EC CP63-EC CP70-EC CP80-EC CP100-EC

*Heating Capacity (Btu/h) 120F water 21,000 45,000 51,000 59,000 76,000

*Heating Capacity (Btu/h) 130F water 28,000 58,000 65,000 73,000 91,000

*Heating Capacity (Btu/h) 140F water 30,000 63,000 70,000 80,000 106,000

*Heating Capacity (Btu/h) 160F water 37,000 80,000 90,000 103,000 135,000

*Heating Capacity (Btu/h) 180F water 48,000 99,000 110,000 125,000 164,000

(USGPM) Heating 3.0 4.8 4.8 4.8 7.0

Maximum Heating Airflow (CFM) 800 1200 1400 1800 2000

Max. External Static Pressure (“wc)** 1.2 0.6 1.1 0.7 1.0

Max. Cooling Capacity (Tons) 2.0 3.0 3.5 5.0 5.0

Blower Motor Full Load (Amps) 5.5 5.5 7.7 9.6 9.6

Circulator Full Load (Amps) 0.6 0.8 0.8 0.8 0.8

* Based on 70F return air and high fan speed. Contact Vortex for performance at lower water

temperatures.

** Air handler can deliver maximum programmed airflow at any static pressure below this value.

CP-1605

Unit Specifications: combo-pacTM air handlers with small-D TM

MODEL CP30 CP30 CP63 CP63 CP70 CP70 CP80 CP80 CP100 CP100

Number of 4”

outlets1 5 7 8 10 9 12 12 17 15 20

Cooling Capacity

(Tons) 1.5 2.0 2.0 2.5 2.5 3.5 4.0 5.0 4.0 5.0

Heating Capacity

(MBH) 130F water3 24 28 48 58 56 65 66 73 77 91

Heating Capacity

(MBH) 140F water3 26 30 51 63 60 70 73 80 90 106

Heating Capacity

(MBH) 160F water3 32 37 65 81 76 90 94 103 115 135

Heating Capacity

(MBH) 180F water3 41 48 81 100 93 110 114 125 139 164

(USGPM) Heating 3.0 3.0 4.8 4.8 4.8 4.8 4.8 4.8 7.0 7.0

Max. Heating

Airflow2 600 800 900 1200

1050 1400 1350 1800 1350 1800

Max. ESP (in.WC) 2

2.3 0.9 1.5 0.6 1.8 1.1 1.8 0.7 1.8 0.6

Blower Motor Full

Load (Amps) 5.5 5.5 5.5 5.5 7.7 7.7 9.6 9.6 9.6 9.6

Circulator Full

Load (Amps) 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8

1. Minimum number of outlets required at rated airflow. efer to SmallD Design for options.

2. These are example air flows and ESP based on number of outlets and programmed

heating/cooling speed. Higher ESPs are available at lower airflows. Contact Vortex for

performance at lower speeds.

3. Based on 70F return air. Contact Vortex for performance at lower water temperatures.

CP-1605

INT ODUCTION

combo-pac ™ air handlers are state-of-

the-art units designed for use with

hydronic (boiler) systems or in

combination space and water heating

systems (Combo Systems). Two key

features include automatic heating

capacity adjustment and automatic

cooling dehumidification adjustment.

The programmable control allows for

customization and adjustment of air

speeds and capacity. Combo heating

systems use the home’s water heater to

provide both the space heating and

domestic hot water, eliminating the need

for a furnace.

Combo heating systems are ideally

suited for single-family homes,

townhouses and apartments where the

cost of a furnace does not make sense or

space requirements are limited. They

are also great for additions, renovation

and finished basements as a

replacement for, or in addition to the

existing heating system. Vortex air

handlers are also great for hydronic

heating systems using ground-source

heat pumps. They are the smallest units

available in their capacity range.

combo-pac ™ air handlers are designed

to take the guesswork out of system

sizing and installation. Matched

specifically to common water heater

sizes, Vortex air handlers can be quickly

sized using the quick sizing information

in our spec sheets or from air handler

performance curves. For applications

requiring special consideration, call

888-781-8151 for answers to questions

related to sizing, installation or trouble-

shooting for any of Vortex air handlers.

Vortex provides you with the quietest

operating air handler available. By using

large capacity, high output heating coils,

these air handlers deliver more heating

per volume of air, which means warmer

delivered air temperatures.

combo-pac™ air handlers are intended

for conventional and small-D™ duct

systems with higher operating static

pressure. efer to the small-D™ design

manual for more details on duct design

and installation.

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